• 제목/요약/키워드: 소결합금

검색결과 263건 처리시간 0.026초

치과보철용 Ni-Cr-Ti 소결체합금의 포셀린결합력 및 기계적 특성 (Porcelain Bonding Strength and Mechanical Properties of Sintered Ni-Cr-Ti Alloy for Dental Prosthodontics)

  • 최한철;박선영;심명섭
    • 한국표면공학회지
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    • 제49권6호
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    • pp.560-566
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    • 2016
  • In this study, porcelain bonding strength and mechanical properties of sintered Ni-Cr-Ti alloy for dental prosthodontics have been researched experimentally. Mechanical and morphological characteristics of the alloys were examined by Vickers hardness test, tensile and bonding strength test, surface roughness test, field-emission scanning electron microscopy, energy dispersive X-ray spectroscopy, and X-ray diffraction. In the sintered Ni-13Cr-xTi alloys, morphology of sintered alloy showed porous matrix diffused with alloying elements of Cr and Ti, and showed dendritic structure after melting process. From the XRD results, the second phases of NiCr, $Ni_3Cr$, and $Ni_3Ti$ were formed in the case of sintered and melted Ni-13Cr-xTi alloys. The tensile strength and hardness of Ni-13Cr-xTi alloys increased, as Ti content increased. Surface roughness increased, as Ti content increased. The bonding strength between metal and porcelain of Ni-13Cr-5Ti alloy was higher than those of Ni-13Cr and Ni-13Cr-10Ti alloys

기계적 합금화에 의한 Ti-37.5at%Si 분말의 합성 및 소결 특성 (The Synthesis of Ti-37.5at%Si Powders by MA and Their Sintering Characteristics)

  • 이상호;변창섭;김동관
    • 한국분말재료학회지
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    • 제8권4호
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    • pp.223-230
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    • 2001
  • Ti-37.5at%Si elemental powder mixtures were mechanically alloyed by a high-energy ball mill, followed by CIP (cold isostatic pressing) and HIP (hot isostatic pressing) for different processing conditions. Only elemental phases (Ti and Si) were observed for the 5 min mechanically alloyed (MA 5 min) powder, but only $Ti_5Si_3$phase was observed for the 30 min mechanically alloyed (MA 30 min) powder. $Ti_5Si_3$phase was observed for the HIPed compact of MA 5 min and 30 min powders at 150 and 190 MPa for 3 hr at $1000^{\circ}C$. For the HIPed compacts, the highest sintered density was obtained to be 99.5% of theoretical density by a HIP step at $1350^{\circ}C$ at 190MPa for 3hr. The hardness values of the HIPed $Ti_5Si_3$compacts at $1350^{\circ}C$ at 150/190 MPa for 3hr were higher than HRC 76. The densification and mechanical property of HIPed $Ti_5Si_3$compacts was found to depend on more HIP temperature than HIP pressure.

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기계적합금화법에 의해 제조된 NiAl 나노금속간화합물 소결체의 인성 및 제진특성 (Toughness and Damping Properties of Nanostructured Ni-Al Alloys Produced by Mechanical Alloying Methods)

  • 안인섭;김형범;김영도;김지순
    • 한국분말재료학회지
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    • 제7권3호
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    • pp.143-148
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    • 2000
  • NiAl alloy powders were prepared by mechanical alloying method and bulk specimens were produced using hot isostatic pressing techniques. This study focused on the transformation behavior and properties of Ni-Al mechanically alloyed powders and bulk alloys. Transformation behavior was investigated by differential scanning calorimeter (DSC), XRD and TEM. Particle size distribution and microstructures of mechanically alloyed powders were studied by particle size analyzer and scanning electron microscope (SEM). After 10 hours milling, XRB peak broadening appeared at the alloyed powders with compositions of Ni-36at%Al to 40at%Al. The NiAl and $Ni_3Al$ intermetallic compounds were formed after water quenching of solution treated powders and bulk samples at $1200^{\circ}C$, but the martensite phase was observed after liquid nitrogen quenching of solution treated powders. However, the formation of $Ni_3Al$ intermetallic compounds were not restricted by fast quenching into liquid nitrogen. It is considered to be caused by fast diffusion of atoms for the formation of stable $\beta$(NiAl) phase and $Ni_3Al$ due to nano sized grains during quenching. Amounts of martensite phase increased as the composition of aluminium component decreased in the Ni-Al alloy, which resulted in the increasing damping properties.

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치과보철용 Ni-Cr-Ti소결체합금의 이온용출과 생체적합성 (Ion Release and Biocompatibility of Sintered Ni-Cr-Ti Alloy for Dental Prosthodontics)

  • 최한철;김승희
    • 한국표면공학회지
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    • 제50권5호
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    • pp.360-365
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    • 2017
  • In this study, ion release and biocompatibility of sintered Ni-Cr-Ti alloy for dental prosthodontics have been researched by corrosion and cell culture test. The microstructures of the alloys were observed by optical microscope, and corrosion behavior was investigated using potentiostat (Model PARSTAT 2273, EG&G, USA). Cell culture was carried out using hGf cell in DMEM (Welgene Inc., South Korea) supplemented with 10% fetal bovine serum (FBS) (Welgene Inc., South Korea) and antibiotic antimycotic solution (Welgene Inc., South Korea). After corrosion and cell culture test, surface morphologies were observed by field-emission scanning electron microscopy. For wettability behaviors, contact angles were measured by wettability test. As the content of Ti increased, the number of pit decreased and the corrosion resistance was improved from anodic polarization test, also, polarization resistance of samples containing Ti remarkably improved as compared with the alloy not containing Ti. The sintered alloy showed a low contact angle due to the pores formed on the surface. The addition of Ti element showed that the cell survival rate was better than that of the control group.

급속소결에 의한 나노구조 NiTi 합금의 제조 및 기계적 특성 (Mechanical Properties and Consolidation of Nanostructured NiTi Alloy by Rapid Sintering)

  • 김나리;고인용;조성욱;김원백;손인진
    • 대한금속재료학회지
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    • 제48권9호
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    • pp.819-824
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    • 2010
  • NiTi powders were synthesized during high energy ball milling for 10 h. Highly dense nanostructured NiTi with a relative density of up to 99% was obtained within 1 minute by high frequency induction heated sintering under a pressure of 80 MPa. The grain size, microstructure, and mechanical properties of NiTi were investigated. The grain size and hardness of TiNi are about 122 nm and $590kg/mm^2$, respectively.

기계적 합금화에 의해 제조된 Ti5Si3 분말의 전기방전소결 특성 연구 (Characteristic Studies on Electro-Discharge-Sintering of Ti5Si3 Powder Synthesized by Mechanical Alloying)

  • 천연욱;조유정;강태주;김정열;박준식;변창섭;이상호;이원희
    • 대한금속재료학회지
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    • 제47권10호
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    • pp.660-666
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    • 2009
  • The consolidation of mechanical alloyed $Ti_5Si_3$ powder by electro-discharge-sintering has been investigated. A single pulse of 2.5 to 8.0 kJ/0.34 g was applied to each powder mixture using 300 and $450{\mu}F$ capacitors. A bulk-like solid with $Ti_5Si_3$ phase has been successfully fabricated by the discharge with an input energy of more than 2.5 kJ in less than $160{\mu}sec$. Micro-Vickers hardness was found to be higher than 1350, which is significantly higher than that of a conventional high temperature sintered sample. The formation of $Ti_5Si_3$ and consolidation occurred through a fast solid state diffusion reaction.

방전 플라즈마 소결법을 이용한 Al-Ni-Co-Y 벌크 비정질 합금의 제조 (Synthesis of Al-Ni-Co-Y Bulk Metallic Glass fabricated by Spark Plasma Sintering)

  • 이정표;이진규
    • 한국분말재료학회지
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    • 제30권1호
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    • pp.41-46
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    • 2023
  • In this study, an Al82Ni7Co3Y8 (at%) bulk metallic glass is fabricated using gas-atomized Al82Ni7Co3Y8 metallic glass powder and subsequent spark plasma sintering (SPS). The effect of powder size on the consolidation of bulk metallic glass is considered by dividing it into 5 ㎛ or less and 20-45 ㎛. The sintered Al82Ni7Co3Y8 bulk metallic glasses exhibit crystallization behavior and crystallization enthalpy similar to those of the Al82Ni7Co3Y8 powder with 5 ㎛ or less and it is confirmed that no crystallization occurred during the sintering process. From these results, we conclude that the Z-position-controlled spark plasma sintering process, using superplastic deformation by viscous flow in the supercooled liquid-phase region of amorphous powder, is an effective process for manufacturing bulk metallic glass.

방전 플라즈마 소결로 제조된 나노결정 Fe-7wt.%Mn 합금의 오스테나이트 안정성에 미치는 Mo 첨가 효과 (Effect of Mo Addition on the Austenite Stability of Nanocrystalline Fe-7wt.%Mn Alloy Fabricated by Spark Plasma Sintering)

  • 신우철;손승배;정재길;이석재
    • 한국분말재료학회지
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    • 제29권6호
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    • pp.517-522
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    • 2022
  • We investigate the austenite stability in nanocrystalline Fe-7%Mn-X%Mo (X = 0, 1, and 2) alloys fabricated by spark plasma sintering. Mo is known as a ferrite stabilizing element, whereas Mn is an austenite stabilizing element, and many studies have focused on the effect of Mn addition on austenite stability. Herein, the volume fraction of austenite in nanocrystalline Fe-7%Mn alloys with different Mo contents is measured using X-ray diffraction. Using a disk compressive test, austenite in Fe-Mn-Mo alloys is confirmed to transform into strain-induced martensite during plastic deformation by a disk d. The variation in austenite stability in response to the addition of Mo is quantitatively evaluated by comparing the k-parameters of the kinetic equation for the strain-induced martensite transformation.

소량의 첨가원소가 Strip-Cast Nd-Fe-B 향금의 미세 조직 형성에 미치는 영향 (Effect of Small Additives on the Microstructure of Strip-Cast Nd-Fe-B Alloys)

  • 이대훈;장태석;김동환;김승호
    • 한국자기학회지
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    • 제14권5호
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    • pp.196-200
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    • 2004
  • 고에너지 Nd-Fe-B소결자석 제조용 strip-cast합금의 미세조직을 개선하기 위하여, Nd$_{14}$Fe$_{80}$B$_{6}$6의 기본 조성에 소량의 Cu (0.3 ~ 1.0 at%) Co (0.5 ~ 1.5 at%)를 각각 첨가하고 strip-casting법으로 합금을 제조한 후, 이들 Fe 치환원소의 첨가량 변화가 합금의 상형성, 상분포 및 조직 형성에 미치는 영향을 조사하였다. Cu첨가량이 증가함에 따라 용탕의 유동성이 증가하여 strip 두께가 감소함과 함께 strip표면에 수직한 방향으로의 수지상정 발달이 억제되었으나, Co첨가량이 증가한 경우에는 strip두께의 증가와 함께 strip표면에 수직한 방향으로 수지상정이 잘 발달하여 <001>방향으로의 preferred orientation이 증가하는 경향을 보였다. 이들 Cu와 Co의 첨가는 모두 수지상정을 미세화하는 효과가 있었으나, Cu는 Fe의 정출을 안정화시키는 경향이 있어서 Cu가 함유된 함금에서는 종종 Fe가 종종 정출한 반면, Co는 초정 Fe의 정출을 억제하는 효과가 있었다. 한편, 소량의 Zr (0.3, 0.5 at%)을 첨가하였을 때에는 전체적인 결정립의 조대화와 함께 수지상정의 붕괴를 초래하였다.

온도 유지시간 제어를 적용한 하이브리드 분말 압출 공정을 통한 요구 특성의 스퍼기어 제조 (Hybrid Powder-Extrusion Process Involving the Control of Temperature Dwelling Time for Fabricating Spur Gears with Required Properties)

  • 이경훈;황대원;김병민
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.847-853
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    • 2011
  • 본 연구는 압출 시 성형온도를 유지하여 Zn-22Al 합금분말의 성형성을 향상시키는 하이브리드 분말 압출 공정의 개발 및 온도 유지시간이 압출된 스퍼기어의 기계적 특성에 미치는 영향을 조사하기 위해 수행되었다. 피치원 지름 1.8mm 의 소형 스퍼기어는 압출온도 290, 300, $310^{\circ}C$에서 성형되었다. 볼밀시간 32h 의 Zn-22Al 합금분말을 압출온도 $310^{\circ}C$에서 압출 시 표면 결함이 없는 소형 기어가 제조되었다. 경도분포는 기어 중심부와 치형부에서 불균일하였고 소결공정 후 내부 변형에너지의 차이로 인해 내부균열이 발생하였다. 위와 같은 문제를 해결하기 위해 온도 유지시간 제어를 이용한 하이브리드 압출 연구를 수행하였다. 압출된 스퍼기어의 평가는 압출하중, 비커스 경도 및 치수정밀도 측정을 통해 이루어졌다. 온도 유지시간 15min 에서 압출된 스퍼기어의 기계적 성질이 가장 우수하였다.