• Title/Summary/Keyword: 세정성능

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Acoustic Field in an Ultrasonic Cleaner (초음파 세정기의 음장)

  • 최주영;김정호;김진오;조문재
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.04a
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    • pp.190-195
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    • 1995
  • 초음파 세정기에 의한 세정 성능의 향상을 위한 연구로서, 세정조 내에서의 초음파 전파 현상을 이론적으로 밝히고, 수치해석에 의해 실제 상황의 음압 분포를 구하였으며, 실험에 의해 세정액 내 음압 분포를 확인하였다. 세정액 내의 음압 분포는 세정기 진동판으로부터의 거리에 따라 반파장 간격으로 극대점 또는 극소점이 반복된다. 이에 근거하여 세정 성능 향상 대책이 제시될 수 있게 되었다.

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A Study on the Evaluation Methods of Residual Flux Cleaning Ability by Alternative Semi-Aqueous Cleaners Using Metal Test Tools After Soldering with Solder Paste (솔더페이스트로 솔더링 후 잔류 플럭스 오염물에 대한 준수계 세정제의 금속치구를 이용한 세정성능 평가방법 연구)

  • Lee, Dong-Kee
    • Clean Technology
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    • v.14 no.2
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    • pp.103-109
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    • 2008
  • In this study, in order to develop evaluation method of the cleaning efficiency of residual flux which remains on the surface after soldering with solder paste, a specially designed metal tool is used to reduce spread uncertainty of flux while soldering. Using this tool, the measurement of cleaning efficiency of flux after soldering for some typical alternative semi-aqueous cleaners and 1,1,1-TCE by weighing method was conducted. As the test result of cleaning efficiency for each cleaner at several different cleaning times, the precision of the data is confirmed to within about 4% relative standard deviation (RSD) range. So, it is considered that this would be a good evaluation method for evaluating the cleaning efficiency of the residual flux which remains after solder paste soldering in the alternative cleaning. The results of this test method shows that the cleaning efficiency of ST 100SX and Neozal 750H in the cleaning of residual flux was better than other semi-aqueous cleaners, but its cleaning efficiency was clearly inferior to 1,1,1-TCE.

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PU Midsole용 수성세정제의 성능향상을 위한 첨가제의 영향에 관한 연구

  • Jeong, Gap-Seop;Na, Seok-Eun
    • Proceedings of the Korean Environmental Sciences Society Conference
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    • 2005.05a
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    • pp.316-318
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    • 2005
  • PU midsole세척용 수성세정제로서 Ester구조를 가진 비이온성 계면활성제를 사용하여 limonene을 유화분산하고, 첨가제의 영향을 검토하여 세정효과를 측정한 결과 계면활성제의 사용은 1${\sim}$1.5wt%, limonene은 30wt%의 범위에서 emulsion입경이 최소로서 가장 좋았다. 접착증진제(CR)와 세척향상제(LD)를 합성하고 첨가효과를 검토한 결과 일정 첨가량 이하에서 세정력이 증가하였으며, 두 첨가제를 동시에 적용하여 synergy효과를 확인하였다. 초적의 첨가조건은 CR과 LD를 각각 5wt%와 2wt% 동시 첨가하는 경우로서 세정성능이 40%정도 증가하였다.

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회전형 세정수 제어시스템의 성능향상에 관한 연구

  • 윤소남;안병규;류재섭;우민호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.97-97
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    • 2004
  • 본 연구에서 대상으로 하는 회전형 세정수 제어시스템은 비데용으로 사용되는 것으로, 크게 스테핑 모터부와 스테핑 모터에 의해서 구동되는 회전형 셀렉터부로 나눌 수 있으며, 셀렉터부는 비데, 일반세정, 국부세정, 건조의 4가지의 기능을 수행하는 구조로 되어있다. Fig. 1에 보이는 구조에서 상부셀렉터(upper selector)는 하부셀렉터(base selector)와 내부 자석사이에 위치해 있으며, 스테핑 모터의 초기 설정된 입력펄수 수에 비례하여 회전운동을 하고 해당 분사지점에 위치하게 된다.(중략)

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Influencing Factors on Cleaning Ability in the Formulated Hydrocarbon-based Cleaning Agents (탄화수소계 배합세정제에서의 세정성 영향인자 연구)

  • Jung, Young-Woo;Lee, Ho-Yeoul;Bae, Jae-Heum
    • Clean Technology
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    • v.13 no.2
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    • pp.143-150
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    • 2007
  • The objective of this study is to develop hydrocarbon-based cleaning agents by blending paraffins, glycol ethers and siloxanes in oder to effectively clean contaminants such as flux, solder and grease. And the effect of cleaning ability by wetting index, aniline points and solubility parameter of the formulated hydrocarbon-based cleaning agents were studied in this work. The formulated hydrocarbon-based cleaning agents were prepared on the base of physical properties of their individual components. Wetting indexes and aniline points of their were measured through experiments and solubility parameters of their were calculated based on the Hansen's equation. In this study, evaluation of cleaning ability by cleaning agents were carried out using contaminants such as flux, solder, and grease. The experimental results showed that the cleaning ability of the formulated cleaning agents was excellent in cleaning contaminants such as flux, solder and grease and that the influencing parameters on their cleaning efficiency were found to be different according to contaminant types. MC($20.3MPa^{1/2}$), DF-1 ($24.2MPa^{1/2}$) and DF-2($21.5MPa^{1/2}$) with similar solubility parameter as flux ($21.3MPa^{1/2}$) showed 100% cleaning efficiency within 3 minutes in flux cleaning. And CFC-113, MC and 1,1,1-TCE with low aniline point less than $-20^{\circ}C$ showed excellent cleaning efficiency in solder cleaning. DG-1($16.2\;MPa^{1/2}$) and DG-2($15.5\;MPa^{1/2}$) with similar solubility parameter as grease($15.0{\sim}17.0\;MPa^{1/2}$) showed relatively low cleaning efficiency of grease, but CFC-113 and MC with high wetting index and low aniline point showed good cleaning efficiency in grease cleaning. As a result of this study, the hydrocarbon-based cleaning agents alternative to regulated cleaning agents such as CFC-113, 1,1,1-TCE and MC were able to be developed through properly blending paraffins, glycol ethers and siloxanes for cleaning flux, solder and grease. And it can be shown that various influencing parameters of cleaning efficiency such as wetting index, aniline point, solubility parameter and etc. of the non-aqueous cleaning agent should be reviewed for prediction of their cleaning ability and can be applied to formulation of cleaning agents.

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증기발생기 화학세정

  • 한국원자력산업회의
    • Nuclear industry
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    • v.7 no.4 s.50
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    • pp.77-79
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    • 1987
  • Duke Power사는 Oconee원전 1, 2호기 증기발생기 성능을 저하시키는 마그네타이트 침전물을 제거하기 위해 화학세정공사를 실시할 예정이다.

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Design and Performance Test of Wide Blasting Nozzle for Curved Surface Cleaning based on Compressible Flow Analysis (압축성 유동해석에 기초한 곡면 세정을 위한 브라스팅 광폭 노즐의 설계 및 성능시험)

  • Kim, Taehyung;Kwak, Jun Gu;Sohn, Myong Hwan
    • Journal of Energy Engineering
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    • v.28 no.1
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    • pp.57-64
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    • 2019
  • In this study, the blasting nozzle for surface treatment of the curved surface of parts in power plant industry was designed and the cleaning performance was examined through the compressible flow analysis. At this time, the outlet of the curved nozzle was designed as a curved surface along the surface of the part. After the nozzle was made by 3-D printing, the abrasive was sprayed on the surface of the cylindrical specimen and the cleaning performance test was performed. The effective cleaning area obtained after the analysis was similar to the size and shape of the effective cleaning area obtained after the experiment. From this, the validity and effectiveness of the curved nozzle design was confirmed.

A Study on Formulation of Surfactant-free Aqueous Cleaning agents and Evaluation of Their Physical Properties and Cleaning Ability (계면활성제 무첨가 세정제의 배합 및 물성/세정성 평가 연구)

  • Lee, Jae Ryoung;Yoon, Hee Keun;Lee, Min Jae;Bae, Jae Heum;Bae, Soo Jeong;Lee, Ho Yeoul;Kim, Jong Hee
    • Clean Technology
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    • v.19 no.3
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    • pp.219-225
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    • 2013
  • Environment-friendly and surfactant-free aqueous cleaning agents have been developed in order to solve various problems generated by surfactants in the aqueous cleaning agents. Aqueous surfactant-free cleaning agents, S-1 and S-2 have been formulated with water-soluble solvents such as propylene glycol and propylene glycol ether on their main components and with some additives. These solvents were chosen because of their good solubility in water and excellent solubility of fluxes which are major contaminants of printed circuit board in the electronic industry. Physical properties of the formulated and the imported cleaning agents were measured to predict their cleaning performance, and their cleaning abilities of flux and solder contaminants were evaluated under the various ultrasonic frequencies by a gravimetric method. The measurement results show that the physical properties of cleaning agent V are generally similar with those of formulated cleaning agents S-1 and S-2. Both the cleaning agent V and the formulated cleaning agents S-1 and S-2 showed similar trends that their pH decrease in the beginning and then increases later on with the increase of their dilution in water. It is considered that the wetting indices of the cleaning agents calculated with experimental values do not not have any influence on their cleaning ability. In ultrasonic cleaning tests under three ultrasonic frequencies of 28, 45, and 100 kHz, their best performances of cleaning solder and flux were obtained at 45 kHz and 28 kHz, respectively, and the cleaning performance of the formulated cleaning agents S-1 and S-2 was better than that of the cleaning agent V. However, in the case of the recommended diluted concentration of 25 wt% cleaning solution, the cleaning performance of the cleaner V for solder and flux was better in the initial stage of cleaning compared to the formulated cleaners. And it may be concluded that the formulated cleaning agents S-1 and S-2 can be applied to cleaning of solder and flux in the industry, based on the experimental results in this study.

Comparison of Cleaning Performance of CFC 113 and the Alternatives (CFC 113과 대체세정제의 세정성능 비교)

  • Row, Kyung Ho;Choi, Dai-Ki;Lee, Youn Yong
    • Analytical Science and Technology
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    • v.6 no.5
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    • pp.521-530
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    • 1993
  • According to the Montreal Protocol, CFC 113, one of the ozone-depleting substances, will be prohibited to use as a cleaning solvent essentially in the electronic industry. Therefore, the development of the alternative cleaning solvents to CFC 113 is being accelerated. A number of the alternative cleaning solvents are avialable on the market. The alternatives of Axarel 32(DuPont), Cleanthru 750H(KAO Chemical), and EC-Ultra(Petroferm) are chosen for the comparison of cleaning performance with CFC 113. The test methods for measuring the cleaning performance were composed of the measurement of the physical properties, the experiments on the material compatibility with cleaning solvents, the measurement of the evaporation rate, and finally the experiments of the removal efficiency. Normally the basic physical properties of the alternatives had higher boiling points, viscosity and surface tension, which were quite different to those of CFC 113. In terms of solubility of rosin-based flux, the solubilities of abietic acid (nonpolar organic) were similar, but those of the activator (polar organic) in the alternatives were better than CFC 113. The evaporation of the alternatives was very slow, compared to CFC 113, which had much lower boiling point. All the cleaning solvents showed the good material compatibility with FR4 and Cu-coated PCB. The better removal efficiencies of abietic acid were obtained when using the ultrasonic mechanical energy over the dipping method. The experiments also indicated the very slow-eavaporating solvent was not desirable with the dipping cleaning method, and the differences in the removal efficiency of the alternatives with the ultrasonic cleaning method were negligible. Among the alternatives, the overall cleaning performances were obsorved as almost similar. Before selecting the ultimate cleaning solvent, the application of cleaning machine, environmental issues, and economics are simultaneously considered with the cleaning performance.

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