• Title/Summary/Keyword: 세라믹-폴리머

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Study on the Effect of Silica Particle Size on Dielectric Properties of Silica and Low Loss Polymer Composite Material (실리카-저손실 폴리머 복합 재료의 유전 특성에 관한 연구)

  • Kim, Sang-Hyun;Kim, Jun-Young;Yoo, Myong-Jae;Park, Seong-Dae;Lee, Woo-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.275-276
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    • 2008
  • 통신기기가 고주파수화 함에 따라서 저유전 저손실 재료의 필요성이 증대되고 있으며, 세라믹/폴리머 복합재료를 고주파 회로 기판 소재로 이용하려는 관심이 증폭되고 있다. 본 연구에서는 저손실, 저유전율 특성을 구현하기 위해 $SiO_2$를 세라믹 필러로 복합물을 제작하였다. 평균 입자 크기가 16nm, $2.3{\mu}m$의 fumed 실리카와 평균 입자 크기 $1{\mu}m$, $4{\mu}m$의 fused 실리카를 사용하였다. 이 4종류 실리카를 사용하여 slurry를 제작하고 이를 활용하여 tape을 제작하였다. 제작된 복합체 tape을 적층하여 기판을 제작해 기판의 유전특성을 측정하였다. fumed 실리카의 경우 $SiO_2$ 10vol%이상에서는 균일한 tape성형이 어려워졌으며, 유전 손실이 fused 실리카와 비교하였을 때 큰 폭으로 증가하였다. fumed silica, fused silica 두 종류 모두 입도가 증가하면 유전손실이 증가하였다.

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Fabrication of Porous Ceramics for Microorganism Carrier by Hydrothermal Reaction (수열반응을 이용한 미생물 담체용 다공성 세라믹스의 제조)

  • 양성구;정승화;강종봉
    • Journal of the Korean Ceramic Society
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    • v.40 no.12
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    • pp.1213-1219
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    • 2003
  • Porous ceramics for microoganism carriers were prepared with amorphous alumina and pore formers by hydrothermal reaction, burn-out and wash-out method. Activated carbon with average size of 67,222, and 405 $\mu\textrm{m}$, organic polymer and inorganic salt were used as pore formers. Specimens were hydrothermally treated at 200$^{\circ}C$ for 24 h, heat-treated at 650$^{\circ}C$ for 5 h, and washed out at 80$^{\circ}C$ for 48 h. The formation of crystalline phase, porosity, pore size distribution and compressive strength were measured. The specimen with activated carbon was transformed to boehmite phase, but organic polymer and inorganic salt inhibited the aquohydroxoy complex gel and crystalline formation. The porous ceramics for microoganism carriers using activated carbon as a pore formers was successfully prepared, which is composed of ${\gamma}$-alumina phase with porosity of above 70 vol% and the compressive strength of 40 kgf/$\textrm{cm}^2$.

Development of a Hot-Embossing Process using Ceramic Glass Molds for Polymer Micro Structures (글라스 주형을 이용한 폴리머 미세 형상 핫-엠보싱 공정 연구)

  • Kim, Joo-Han;Shin, Ki-Hoon
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.168-174
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    • 2007
  • A ceramic glass mold was developed for micro hot-embossing and replicated polymer parts are fabricated. The glass-ceramic micro mold could be fabricated with a laser process and a wet etching process and the fabrication time could be saved a lot. Various polymer micro structures can be obtained by hot-embossing. The process parameters such as ho-embossing temperatures or pressures were investigated and optimized. This process can be applied for fabrication of micro structures for flip-chips or micro fluidic channels for bio-engineering. The advantages and disadvantages of this process are discussed, too.

폴리머 애자의 자기세정 코팅을 위한 스퍼터링되어진 $TiO_2$ 박막의 특성

  • Park, Cheol-Min;Jeong, Ho-Seong;Lee, Jae-Hyeong;Seo, Mun-Su;Park, Yong-Seop
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.08a
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    • pp.201.1-201.1
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    • 2013
  • 자기애자는 전차선로 설비에서 가장 중요한 전기절연재료이지만, 내충격에 결함이 있고 파괴되기 쉽고, 무거워 취급에 어려움이 따른다. 이러한 자기애자의 단점을 해결하기 위하여 고분자 애자의 개발이 진행되어지고 있다. 그러나 고분자 애자의 경우 재질 특성상 자기 애자보다 분진의 부착이 쉽고 부착된 분진의 세척이 어려운 단점이 있어, 장기 사용 시 특성 변화가 우려된다. 본 연구에서는 TiO2 세라믹 타겟이 부착된 비대칭 마그네트론 스퍼터링 장치를 이용하여 TiO2 박막을 증착하였으며 증착되어진 TiO2 박막의 광촉매 특성과 트라이볼로지 특성을 고찰하였다. 광촉매 특성으로는 표면 접촉각 분석을 통하여 고찰하였으며, 트라이볼로지 특성으로는 경도, 잔류응력, 마찰계수, 표면 거칠기 등을 평가하였다. 또한 XRD, FESEM 분석 등 구조분석을 통하여 광촉매 특성과 트라이볼로지 특성등과의 연관성을 규명하였다.

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Flame Retardant Properties of Polymer Cement Mortar Mixed with Light-weight Materials for 3D Printing (3D 프린팅용 경량재료 혼입 폴리머 시멘트 모르타르의 난연특성)

  • Son, Bae-Geun;Song, Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.330-337
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    • 2021
  • 3D printing is not only at the fundamental study and small-scale level, but has recently been producing buildings that can be inhabited by people. Buildings require a lot of cost and labor to work on the form work, but if 3D printing is applied to the building, the construction industry is received attention from technologies using 3D printing as it can reduce the construction period and cost. 3D printing technology for buildings can be divided into structural and non-structural materials, of which 3D printing is applied to non-structural materials. Because 3D printing needs to be additive manufacturing, control such as curing speed and workability is needed. Since cement mortar has a large shrinkage due to evaporation of water, cement polymer dispersion is used to improve the hardening speed, workability, and adhesion strength. The addition of polymer dispersion to cement mortar improves the tensile strength and brittleness between the cement hydrate and the polymer film. Cement mortar using polymer materials can be additive manufacturing but it has limited height that can be additive manufacturing due to its high density. When light-weight materials are mixed with polymer cement mortar, the density of polymer cement mortar is lowered and the height of additive manufacturing, so it is essential to use light-weight materials. However, the use of EVA redispersible polymer powder and light-weight materials, additional damage such as cracks in cement mortar can occur at high temperatures such as fires. This study produced a test specimen incorporating light-weight materials and EVA redispersible polymer powder to produce exterior building materials using 3D printing, and examined flame resistance performance through water absorption rate, length change rate, and cone calorimeter test and non-flammable test. From the test result, the test specimen using silica sand and light-weight aggregate showed good flame resistance performance, and if the EVA redispersible polymer powder is applied below 5%, it shows good flame resistance performance.

The Effect of Water Soluble Polymer on the Flexural Strength and Moisture Sensitivity in MDF Cement Composites (MDF 시멘트 복합재료의 휨강도와 수분민강성에 미치는 수용성 폴리머의 영향)

  • 김태현;최상흘
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.298-304
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    • 1992
  • Flexural strength, microstructure, hydration reaction and moisture sensitivity in macro defect-free (MDF) cement, which basically prepared of high alumina cement (HAC) and hydroxypropyl methylcellulose (HPMC) and polyvinylalcohol (PVA) as water soluble polymer were investigated. Cement composites based on HAC-PVA system were improved in flexural strength than that of HAC-HPMC system especially, the strength of specimens added to 10 wt% of polyvinylalcohol was 160 MPa. These improvements of flexural strength were attributed to not only the effect of water soluble polymer in elimination of macropores (above 100 $\mu\textrm{m}$) and cement grain bridging, but the effect of unhydrate cement as an aggregate. Moisture sensitivity and flexural strength in wet condition of MDF cement composites immersed in water at 80$^{\circ}C$ for 3 days were decreased.

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Effects of Interface Porosity on Dielectric and Piezoelectric Properties of BaTiO3-Polymer Composites of O-3 Type Connectivity (O-3형 BaTiO3-폴리머 복합체의 계면기공율 변화에 따른 유전 및 압전특성)

  • 이형규;김호기
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.617-624
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    • 1989
  • Piezoelectric composites of O-3 connectivity were prepared by thermosetting barium titanate-phenolic resin composite under various cruing pressure. Among three kinds of pore in O-3 type ceramic-polymer composite, such as matrix pores, particle pores, and ceramic-polymer interface pores, the effect of interface porosity on the dielectric and piezoelectric constant was investigated. In pure barium titanate ceramics, the porosity factor of dielectric and piezoelectric constants were 5.7 and 5.0, respectively. However, in BaTiO3-polymer composite, the interface porosity factor of the piezoelectric constant was greater than that of the dielectric constant, interface porosity factor b in d33 was 9.8 and in r 4.6. On the other, piezoelectric voltage constant g33 was independent of the porosity of barium titanate ceramics. But in composite system, the piezoelectric voltage constant g33 was decreased with interface porosity.

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Effect of Water-Soluble Polymer on the Properties of High Strength Hardened Cement Paste (고강도 시멘트 경화체의 특성에 미치는 수용성 폴리머의 영향)

  • 김정환;최상흘;한기성
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.698-704
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    • 1989
  • Basic investigation for the flexural strength and water stability of hardened cement pastes using ordinary portland cement with water-soluble polyer (hydroxypropyl methyl cellulose ; HPMC) was carried out with 0.2 of water cement ratio. For molding of the specimen, the paste was mixed by twin roll mill. According to increase in the content of HPMC, the setting time of cement paste was delayed and the flexural strength was increased. The maximum flexural strength of hardened cement paste with 5.0wt% of HPMC was about 330 kg/$\textrm{cm}^2$. The expansion of the hardened cement paste immersed in water was increased with the content of water soluble polymer(HPMC). Consequently, the strength and the water stability of the hardened cement pastes were remarkably reduced by the expansion of them.

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The Relationship between Microstructure and Freezing Thawing Resistance of Polymer-Cement Mortars (폴리머-시멘트 모르타르의 미세구조 동결융합 저항성의 관계)

  • ;;田英治(Eiji Kamada)
    • Journal of the Korean Ceramic Society
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    • v.31 no.9
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    • pp.949-956
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    • 1994
  • In order to investigate the relationship between pore size distribution and freezing-thawing resistance of mortars, polymer-cement mortars were prepared by using styrene-butadiene rubber latex, ethylene-vinyl acetate emulsion and polyacrylic ester emulsion with various polymer-cement ratios at constant flow. From the results of the test, polymer-cement mortars had a good pore size distribution for freezing-thawing resistance compared with unmodified mortars because of having a small pore volume in the pore radius range of 103~104 $\AA$ affecting on the frost damage. And the freezing-thawing resistance of polymer-cement mortars was improved with increasing polymer-cement ratio.

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Mechanical Properties of Cement Mortar with Polymers (폴리머 모르타르의 기계적 특성)

  • 정민철;정윤중
    • Journal of the Korean Ceramic Society
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    • v.31 no.7
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    • pp.745-752
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    • 1994
  • A polymer reinforced grouts using ordinary portland cement mortar and water soluble polymer{polyvinyl alcohol(PVA), styrene-butadiene rubbre(SBR), etylene-vinyl acetate copolymer(EVA)} were made. The mechanical properties of the hardened specimens were investigated through the observation of the microstructure and application of fracture mechanics. When the PVA, SBR and EVA was added with 1.5 wt% to the grouts, the compressive strength were about 54 MPa, 63 MPa and 68 MPa respectively, and the flexural strength was about 11 MPa, 12.8 MPa, and 13.6 MPa respectively, and Young's modulus was about 3.8 GPa, 4.4 GPa and 4.6 GPa respectively, and critical stress intensity was about 0.73 MNm-1.5, 0.85 MNm-1.5 and 0.9 MNm-1.5 respectively. It can be considered that the strength improvement of polymer mortar grouts may be due to the removal of macropores and the increase of various fracture toughness effects, such as grain bridging, frictional interlocking and polymer bridging.

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