• Title/Summary/Keyword: 성형 하중

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New Process Design of Open Backward Extrusion to reduce the Forming Load (성형 하중 저감을 위한 개방형 후방 압출의 신공정 설계)

  • 정덕진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.125-130
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    • 1999
  • In order to reduce the forming load of backward extrusion to a feasible level a new backward extrusion processes are proposed. In these process the shape of punch and die for conventional backward extrusion are change to open backward extrusion. To analyse the process numerical simulations by the finite element method has been performed, This simulation gave good results concerning the prediction of the forming load material flow and the corresponding shape of forged products, . These predictions set the limits of the preform shape and forming load depending on the punch and die geometry. The results show that the forming load is reduced significantly when the conventional backward extrusion change to open backward extrusion.

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Process Design of Multi-Step Drawing using Artificial Neural Network (신경망을 이용한 다단 인발의 공정설계)

  • 김동환;김동진;김병민;최재찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.144-147
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    • 1997
  • Process design of multi-step wire drawing process, conducted by means of finite element analysis and ANN(Artificial Neural Network), has been considered. The investigated problem involves the adequate selection of the drawing die angle and the correspondent reduction rate sequence in the condition of desired initial and final diameter. Combinations of the process parameters which are used in finite element simulation are selected by using orthogonal array. Also the orthogonal array and the results of finite element simulation which are related to the process energy are used as train data of ANN. In this study, it is shown that the new technique using ANN is useful method in application to the wide range of metal forming process.

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Micro Forming of Metallic Micro-parts and Surface Patterns by Employing Vibrational Load (진동 하중을 이용한 마이크로 부품 및 표면 패턴 성형 기술)

  • Na, Y.S.;Lee, J.H.;Lee, W.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.64-67
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    • 2009
  • Vibrational micro-forming of pyramidal shape patterns was conducted for an Al superplastic alloy, Al 5083 and a Zr-based bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$. A vibrational micro-forming system was specially designed for generating vibrational load by combining a PZT actuator with a signal generator. Single crystal Si micro dies with wet-etched pyramidal patterns were used as master dies for vibrational micro-forming. The micro-formed pattern height was increasing with increasing the frequency of the vibrational load. In particular, the vibrationally-microformed pattern height was similar or even higher than the statically-microformed pattern height when the load frequency exceeded about 125 kHz. It was also observed that the crystal grains affect the surface quality of the microformed pattern and the distribution of the pattern height in the die cavity array.

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A Study on the Dynamic Behavior of Steel Composite railway Bridges subject to High Speed Train (고속열차하중 하의 강합성형 철도교의 동적거동에 관한 연구)

  • 장승필;곽종원;하상길;김성일
    • Proceedings of the KSR Conference
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    • 1998.05a
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    • pp.548-555
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    • 1998
  • The influences of high speed train on the dynamic responses of steel composite railway bridges are investigated. The bridge system which has two Ⅰ-girder and several cross beams is modeled with plate and frame elements. With assumption of concrete slabs ate fully connected with steel girders, the offset between slabs and girders is modeled using rigid link. The track system is modeled using beams on elastic foundation theory. And, the TGV train is modeled in 2-dimension considering bouncing and pitching motion. And, braking action of vehicle is considered using speed dependent braking function. To investigate the behavior of bridges due to moving trains, parametric studies are performed.

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Review on Shock Absorber for Spacecraft Lander (착륙선용 충격 완충장치에 대한 고찰)

  • Lee, Chun-U
    • The Bulletin of The Korean Astronomical Society
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    • v.37 no.2
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    • pp.193.2-193.2
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    • 2012
  • 달착륙선 등과 같은 특수 목적을 위해 제작된 우주용 착륙선에는 착륙 시 전달되는 충격하중이 탑재장비로 전달되지 못하도록 연착륙(soft-landing)을 위한 충격흡수 메커니즘이 구현되어 있어야 한다. 일반적으로 자동차 및 항공기에서는 실린더와 피스톤으로 구성된 유공압식 완충장치를 주로 사용하여, 피스톤 압축으로 실린더 내부 오일 또는 압축공기가 오리피스를 통하여 분출됨에 따라 유체마찰 에너지를 활용한 충격 흡수장치가 일반적이다. 그러나 이와 같은 지상 장비용 유공압식 충격흡수 메커니즘은 진공 및 무중력 우주 환경하에서 오리피스 기능 상실, 유압유 기화 현상 및 극저온/고온 환경에서의 성능저하 등의 문제점으로 인하여 우주용 착륙선 충격완충장치로 적용이 불가능하다. 따라서 기존의 우주용 착륙선의 대부분은 충격에너지를 기계적인 좌굴 소성 변형에너지로 변환하여 충격을 흡수할 수 있도록 알루미늄 허니콤을 주로 많이 사용하여 왔다. 본 연구에서는 진공 및 무중력 우주환경에서 착륙선 충격완충 장치로 적용이 가능하도록 실리콘 포옴과 스프링을 조합하여 구성하였으며, 충격완충 매체로 유압유 및 공압을 대체할 수 있도록 실리콘 포옴을 후방 사출 성형 방식으로 적용하여 오리피스를 통과한 실리콘 포옴의 변형에너지로 충격에너지를 흡수하게 함으로서 착륙 완충효율을 극대화 할 수 있도록 검토하였다.

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A Study on the Improvement of Forming Processes of Valve-Spring Retainer (Valve-Spring Retainer의 성형공정개선에 관한 연구)

  • 오현석;황병복;이호용
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.145-155
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    • 1996
  • The conventional five-stage forming processes of the valve-spring retainer are simulated using the rigid-plstiv finite element method. As a design criterion the improved process should satisfy the maximum forging load during processes within the loading limit of the available press and should not induce any geometrical defects. hollow bars are recommended as initial billets to skip the heading and piercing processes. Through various simulations it is found out that the one stage process results in less forging loads and better strain distributions.

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A UBET Analysis of Non-axisymmetric Forward and Backward Extrusion (비축대칭 전후방압출공정의 UBET해석)

  • Lee, Hee-In;Kim, Jin-Kyu;Hwang, Bum-Chul;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.1
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    • pp.154-161
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    • 2001
  • A UBET analysis has been carried out to predict the forming load and the extruded length of forward and backward extrusion of hexagonal and trochoidal wrench colts. For the upper bound load and the average length of the extruded billets are determined by minimizing the total energy consumption rate which is a function of unknown velocities and parameters at each element. Experiments are carried out with antimony-lead billets at room temperature using hexagonal and trochoidal shaped punches. The theoretical predictions of the forming load and the extruded length are in good agreement with the experimetal results.

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An Upper-Bound Analysis of the Socket Forming Process (Socket Forming에 관한 상계해석)

  • Hwang, Bum-Chul;Hong, Seung-Jin;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.8
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    • pp.151-156
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    • 2000
  • A kinematically-admissible velocity field is proposed to determine the forming load the average extruded length and the velocity distribution in the forward and backward extrusion process of a socket. Experiments are carried out with antimony-lead billets at room temperature using the rectangular punch and the hexagonal die. The theoretical predictions of the forming load and the average extruded length are in good agreement with the experimental results.

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A UBET Analysis of the Extrusion/Forging Process of Polygonal Headed Bars (다각형의 머리를 가진 봉의 압출/단조 공정에 관한 UBET 해석)

  • Kim, Myung-Hun;Hwang, Bum-Chul;Kim, Ho-Yoon;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.110-116
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    • 1999
  • A new KAVF(kinematically-admissible velocity field) is proposed to determine the forming load, the average extruded length and the flow pattern is the extrusion/forging process of polygonal headed bars. Experiments are carried out with lead billets at room temperature using regular polygonal shaped punches. The theoretical predictions of the forming load and the average extruded length are in good agreement with the experimental results.

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A UBET Analysis of the Extrusion/Forging Process of Trochoidally Headed Bars (트로코이드 형상의 머리를 가진 봉의 압출/단조에 관한 UBET해석)

  • Kim, Myung-Hun;Hong, Seung-Jin;Kim, Ho-Yoon;Bae, Won-Byong
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.96-103
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    • 1999
  • A kinematically admissible velocity field is derived to analyze the forming load and the extruded length in the extrusion/forging process of trochoidally headed bars from round billets. The forming load and the extruded length are obtained by minimizing the total energy-consumption rate. Experiments are carried out with lead billets at room temperature using trochoidally shaped punches. The theoretical predictions of forming load and extruded length are in good agreement with the experimental results.

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