• Title/Summary/Keyword: 성형 변형률

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A Study on the Battery Case Injection Molding by CAE Analysis (CAE 해석을 이용한 배터리 케이스 사출성형에 관한 연구)

  • Lee, Young-Uk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.1
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    • pp.55-61
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    • 2011
  • Battery cases have been made of polypropylene and its warpage is relatively large due to the crystalline characteristic of polypropylene. In this study, the battery case when the injection mold used to improve the Gate by simplifying the process of production cost savings and focus on improving the quality of molding CAE analysis was carried out. The result could be produced in plastic and products of the imbalance in the flow and deformation and to predict reliability of the product will contribute to reduced scrap.

A Finite Element Analysis for Near-net-shape Forming of Al6061 Powder under Warm Pressing (온간 성형 하에서 Al 합금 분말의 정밀정형에 대한 유한요소해석)

  • Kim, Ki-Tae;Yang, Hoon-Chul;Kim, Jong-Kwang
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.507-512
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    • 2003
  • A finite element analysis for near-net-shape forming of Al6061 powder was performed under warm pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain parts with better density distributions. To simulate densification and deformed shape of a powder compact during warm pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm pressing.

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A Prediction of the Behavior in Normally Consolidated Clay with Application of Isotropic Single Hardening Constitutive Model (등방단일경화구성모델에 의한 정규압밀점토의 거동 예측)

  • 홍원표;남정만
    • Geotechnical Engineering
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    • v.12 no.2
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    • pp.9-18
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    • 1996
  • The results of a series of triaxial compression tests on remolded normally consolidated clay are compared with the predictions .by the isotropic single -hardening constitutive model, which incorporates eleven parameters. The parameters can be determined from undrained triaxial compression tests on isotropically consolidated specimens of remolded clay. The model with the determined parameters is applied to predict the stress-strain and pore pressure behaviors for untrained triaxial compresion tests on anisotropically consolidated specimens. Also the model is utilized to predict the stress strain and voltmetric strain behavior for drained triaxial compression tests on both isotropic and anisotropic specimens. The predicted response agrees well with the measured behavior for undrained triaxial compression tests on not only isotropically but also anisotroically but also anisotropically consolidated specimens. The initial volumetric strain is, however, predicted to be less than the measured value from drained triaxial compression tests, while the predicted volumetric strain close to failure is greater than the measured value. Nevertheless, it may be stated generally that overall acceptable predictions are produced. Therefore, the results of this study indicate that the applicability of the model on prediction of the behavior of normally consolidated clay is achieved sufficiently.

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Evaluation of plastic flow curve of pure titanium sheet using hydraulic bulge test (유압벌지실험을 이용한 순 티탄늄 판재의 소성유동곡선 평가(제2보))

  • Kim, Young-Suk;Kim, Jin-Jae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.718-725
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    • 2016
  • In this study, the plastic flow curve of commercially pure titanium sheet (CP Ti) actively used in the plate heat exchanger etc., was evaluated. The plastic flow curve known as hardening curve is a key factor needed in conducting finite element analyses (FEA) for the forming process of a sheet material. A hydraulic bulge test was performed on the CP Ti sheet and the strain in this test was measured using the DIC method and ARAMIS system. The measured true stress-true strain curve from the hydraulic bulge test (HBT) was compared with that from the tensile test. The measured true stress-true strain curve from the hydraulic bulge test showed stable plastic flow curve over the strain range of 0.7 which cannot be obtained in the case of the uniaxial tensile test. The measured true stress-true strain curve from the hydraulic bulge test can be fitted well by the hardening equation known as the Kim-Tuan model.

Electromagnetic-structure Co-simulation Analysis of Aluminum Pipe with Electromagnetic Forming according to Temperature (전자기 성형 시 온도에 따른 알루미늄 파이프의 전자기-구조 연동해석)

  • Kang, Hanbin;Tak, Seungmin;Baek, Inseok;Choi, Jinkyu;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.12 no.3
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    • pp.64-69
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    • 2018
  • The high-velocity electromagnetic forming (EMF) process is based on the Lorentz force and the energy of the magnetic field. The advantages of EMF include improved formability, wrinkle reduction, and non-contact forming. In this study, the electromagnetic-structural interlocking analysis was performed in order to analyze the moldability of aluminum pipe using electromagnetic molding. The magnetic flux density was decreased due to increasing electrical resistance as the temperature increased, and the stress-strain curve decreased. The higher the temperature, the lower the flow stress, increasing deformation.

Acquisition and Verification of Dynamic Compression Properties for SHPB of Woven Type CFRP (Woven Type CFRP의 SHPB에 대한 동적 압축 물성 획득 및 검증)

  • Park, Ki-hwan;Kim, Yeon-bok;Kim, Jeong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.48 no.5
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    • pp.363-372
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    • 2020
  • Dynamic compressive material properties at high strain rates is essential for improving the reliability of finite element analysis in dynamic environments, such as high-speed collisions and high-speed forming. In general, the dynamic compressive material properties for high strain rates can be obtained through SHPB equipment. In this study, SHPB equipment was used to acquire the dynamic compressive material properties to cope with the collision analysis of Woven tpye CFRP material, which is being recently applied to unmanned aerial vehicles. It is also used as a pulse shaper to secure a constant strain rate for materials with elastic-brittle properties and to improve the reliability of experimental data. In the case of CFRP material, since the anisotropic material has different mechanical properties for each direction, experiments were carried out by fabricating thickness and in-plane specimens. As a result of the SHPB test, in-plane specimens had difficulty in securing data reproducibility and reliability due to fracture of the specimens before reaching a constant strain rate region, whereas in the thickness specimens, the stress consistency of the specimens was excellent. The data reliability is high and a constant strain rate range can be obtained. Through finite element analysis using LS-dyna, it was confirmed that the data measured from the pressure rod were excessively predicted by the deformation of the specimen and the pressure rod.

Development of Estimated Model for Axial Displacement of Hybrid FRP Rod using Strain (Hybrid FRP Rod의 변형률을 이용한 축방향 변위추정 모형 개발)

  • Kwak, Kae-Hwan;Sung, Bai-Kyung;Jang, Hwa-Sup
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4A
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    • pp.639-645
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    • 2006
  • FRP (Fiber Reinforced Polymer) is an excellent new constructional material in resistibility to corrosion, high intensity, resistibility to fatigue, and plasticity. FBG (Fiber Bragg Grating) sensor is widely used at present as a smart sensor due to lots of advantages such as electric resistance, small-sized material, and high durability. However, with insufficiency of measuring displacement, FBG sensor is used only as a sensor measuring physical properties like strain or temperature. In this study, FRP and FBG sensors are to be hybridized, which could lead to the development of a smart FRP rod. Moreover, developing the estimated model for deflection with neural network method, with the data measured through FBG sensor, could make conquest of a disadvantage of FBG sensor - uniquely used for sensing strain. Artificial neural network is MLP (Multi-layer perceptron), trained within error rate of 0.001. Nonlinear object function and back-propagation algorithm is applied to training and this model is verified with the measured axial displacement through UTM and the estimated numerical values.

Constant Rate of Strain Consolidation Test for Radially Inward Drainage (일정변형률 압밀시험을 이용한 방사 내측배수 압밀해석)

  • Yune, Chan-Young;Chung, Choong-Ki;Yang, Bong-Keun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5C
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    • pp.333-342
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    • 2006
  • In this study, a consolidometer for radially inward drainage under constant rate of strain (CRS) loading was developed. Their analytical solutions for evaluating consolidation characteristics of soils were also derived. With reconstituted kaolinite samples, comparative tests of the developed CRS loading consolidation in radially inward drainage together with incremental loading (IL) consolidation in radially inward, vertical and radially outward drainages and CRS loading consolidation in radially outward and vertical drainages were carried out. From the test results, It is confirmed that the results of the developed consolidometer were not only in good agreement with those of other consolidation tests but also they were more stable and reliable with less sample disturbance effect.

Study of Blank Thickness Optimization in Free Bulging for Maximizing Bulged Height (가스압력을 이용한 자유벌징에서 성형양 최대화를 위한 두께 분포 최적화)

  • Yoo, Joon-Tae;Yoon, Jong-Hoon;Lee, Ho-Sung;Youn, Sung-Kie
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.8
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    • pp.899-904
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    • 2014
  • Thickness profiled blank is designed using optimization techniques for maximizing the bulged heights during the free bulging of Inconel 718. The thickness of the blank was described by the Bezier curve and the locations of the control points were used as the design variables for optimization. The maximization of the bulged heights within the limited strain range served as the objective function and constraints for optimization. The equivalent static loads method for non-linear static response structural optimization (ESLSO) was used and the result of the optimization revealed 22 increased bulged heights. A free bulging test using a blank with an optimized profile was conducted to verify the optimization process. The results were compared with those of numerical analysis in terms of bulged height and deformed shape.

Forming Limit Diagram of DP590 considering the Strain Rate (변형률속도를 고려한 DP590의 성형한계도)

  • Kim, Seok-Bong;Ahn, Kwang-Hyun;Ha, Ji-Woong;Lee, Chang-Soo;Huh, Hoon;Bok, Hyun-Ho;Moon, Man-Been
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.127-130
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    • 2010
  • This paper deals with the formability of DP590 steel considering the strain rate. The strain hardening coefficient, elongation and r-value were obtained from the static and dynamic tensile test. As strain rate increases from static to 100/s, the strain hardening coefficient and the uniform elongation decrease and the elongation at fracture and r-value decrease to 0.1/s and increase again to 100/s. The high speed forming limit tests with hemi-spherical punch were carried out using the high speed crash testing machine and high speed forming jig. The high speed forming limit of DP590(order of $10^2$/s) decreases compared to the static forming limit(order of $10^{-3}$/s) and the forming limit band in high speed forming test is narrower than that in the static forming test. This tendency may be due to the development of brittleness with increase of stain rate.