• Title/Summary/Keyword: 성형 변형률

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A Study on the Impact Properties of Solid-phase Formed Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료 고상 성형품의 충격특성에 관한 연구)

  • 이중희;정광진;최창근
    • Composites Research
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    • v.12 no.6
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    • pp.8-14
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    • 1999
  • This research is focused on the investigation of impact strength and the microscopic observation of material behavior of glass fiber reinforced polypropylene in solid phase forming. The fiber weight per-centage of the composite materials was 20%, 30% and 40%. The solid-phase formed specimens were pre-strained to 10%,20%. and 30% strain levels. The forming temperatures of specimens were $100^{\circ}C$, $125^{\circ}C$ and $150^{\circ}C$. Izod impact test was performed with unnotched specimens. With increasing the glass fiber content ; the impact strength was increased.

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An Effect of Strain rate of Forming limits of Mg Alloy at Warm Sheet Forming (Mg합금 온간판재 성형시 성형한계에 미치는 변형률 속도의 영향)

  • Jung, J.H.;Kim, M.C.;Lee, Y.S.;Kwon, Y.N.;Lee, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.279-280
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    • 2007
  • In this study, it is investigated that the effect of material properties such as various temperature, forming speed and strain rates on formability and forming limits of Mg alloy sheet in square cup deep drawing. Since the sheet metal forming of Mg alloy is perform at elevated temperature, the effect of strain rates related with the forming temperature and forming speed is very important factor for formability and forming limits. Therefore, the investigation for process variables is necessary to improve formability and forming limits. Also, the effects of strain rate and thickness transformation were studied by the experimental and FE analysis using the square cup deep drawing. The temperature, forming speed, and strain rates were investigated. Forming of Mg alloy takes consider into temperature, proper forming speed and strain-rate the formed parts were good without defects fur forming limits.

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Cure Monitoring of Composite Laminates Using Fiber Optic Sensors (광섬유 센서를 이용한 복합재료 적층판의 성형 모니터링)

  • Gang, Hyeon-Gyu;Gang, Dong-Hun;Park, Hyeong-Jun;Hong, Chang-Seon;Kim, Cheon-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.2
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    • pp.59-66
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    • 2002
  • In this paper, we present the simulataneous monitoring of the strain and temperature during cures f various composite laminates using fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPI) hybrid sensors. Three types of graphite/epoxy composite were used : a undirectional laminate, a symmetric cross-ply laminate, and a fabric laminate. Two FBG/EFPI hybrid sensors were embedded in each laminate at different directions and different locations. We performed the real time monitoring of fabrication strains and temperatures at two points within the composite laminates during cure process in an autoclave. Throuhg these experiments, FBG/EFPI sensors proved to be an efficient choice for smart cure monitoring of composite structures.

A Study on Consolidation Characteristics of Remolded Clay due to the Liquid Limit (액성한계에 따른 재성형 점토의 압밀특성에 관한 연구)

  • Lim, Hyeongmin
    • Journal of the Korean GEO-environmental Society
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    • v.15 no.5
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    • pp.67-74
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    • 2014
  • In this study, a constant rate of strain test (CRS) and oedometer test was performed in order to study the consolidation characteristics to the liquid limit using a re-shaped clay which was preconsolidated at a constant pressure. Consolidation samples were made of kaolinite which was mixed with bentonite of 6 %, 9 %, 12 % and 15 % of it by weight and the test value of liquid limit of samples were appeared in 77 %, 84 %, 88 % and 91 % respectively. And then consolidation samples which were agitated sufficiently adding distilled water 2 times of liquid limit were preconsolidated in the condition of a constant pressure of 0.2 MPa. The oedometer test which is commonly used recently and the consolidation test of constant rate of strain which were applied in 0.001 %/min, 0.004 %/min, 0.01 %/min rate of strain according to ASTM, D4186-82 were performed and the preconsolidation pressures were compared and analyzed at 0.2 MPa preconsolidated pressure. As a result, in the case of low value of liquid limit, preconsolidation pressure was appeared same as 0.2 MPa preconsolidated pressure at the high speed strain rate, and in the case of high value of liquid limit, preconsolidation pressure was appeared same as 0.2 MPa preconsolidated pressure at the low speed strain rate.

Blank Design and Strain Prediction in Sheete Metal Forming Process (박판금속 성형공정에서의 블랭크 설계및 변형률 예측)

  • Lee, Choong-Ho;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.6
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    • pp.1810-1818
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    • 1996
  • A new finite elemetn approach is introduced for direct prediction of bland shapes and strain distributions from desired final shapes in sheet metal forming. The approach deals with the geometric compatibility of finite elements, plastic deformation theory, minimization of plastic work with constraints, and a proper initial guess. The algorithm developed is applied to cylindrical cup drawing, square cup drawing, and fron fender forming to confirm its validity by demonstratin reasonable accurate numerical results of each problems. Rapid calculation with this algorithm enables easy determination of various process variables for design of sheet metal forming process.

Fracture Prediction in Drawing Processes of AZ31 alloy Sheet by the FEM combined with a Ductile Fracture Criterion considering Strain Rate Effect (변형률 의존성 연성파괴이론과 유한요소법에 의한 AZ31합금 판재의 드로잉 성형공정시 파단발생 예측)

  • Kim, Sang-Woo;Lee, Young-Seon;Kim, Dae-Yong
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.614-616
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    • 2011
  • 본 연구에서는 유한요소법과 변형률 의존성 연성파괴이론을 이용하여 드로잉 공정에서의 AZ31 마그네슘 합금 판재의 파단 발생을 예측 하였다. 다양한 온도에서의 사각컵 드로잉 실험을 수행하여, 각 온도조건에서의 파단깊이를 측정하였으며, 고온 인장시험을 통해 연성파괴상수를 온도 및 변형률 속도에 의존적인 값으로 표현하고, 실험과 동일하게 모사된 유한요소해석을 수행하였다. 해석결과 얻어진 각 요소의 온도 및 변형률 속도에 따른 연성파괴상수를 이용하여 파단발생을 예측하였으며, 실험결과와 검증하였다.

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The Stress-strain Relationship of Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료의 응력-변형률 관계)

  • 이중희
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.206-214
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    • 1996
  • Because of the wide variety of the composite materials, inherent variability in properties, and complex temperature and strain rate dependence, large strain behavior of these materials has not been well characterized. Large strain behavior under uniaxial tension is characterized over a range of temperatures and strain rates, and a modified simple linear viscoelastic model is fit to the observed data. Of particular importance is the strain rate and temperature dependence of these composites, and it is the primary focus of this study. The strain rate and temperature dependence is then used to predict limiting tensile strains, based on Marciniak imperfection theory. Excellent correlation was obtained between model and experiment and the results are summarized in maps of forming limit as a function of strain rate and temperature.

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Showing Morphological Evolution of the Strain Response Envelope of Clay with Fourier Descriptor Analysis (퓨리에 기술자를 이용한 점성토의 변형률 응답 곡선의 형상 변이 분석)

  • Kim, Taesik;Jung, Young-Hoon
    • Journal of the Korean GEO-environmental Society
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    • v.18 no.3
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    • pp.25-30
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    • 2017
  • This paper introduces a novel method to quantify the morphological evolution of the strain response envelope. The strain response envelope is defined as an image in strain increment space corresponding to the unit stress input in stress space. Based on the shape of strain response envelopes, the deformation characteristics of soils can be described using the framework of elastic-plastic theory. Fourier descriptor analysis was used to investigate the morphological characteristics of strain response envelopes. The numerical results show that when the stress input remains in the initial yield surface the Fourier descriptors remain constant. Once the stress input crosses the initial yield surface, every descriptors deals in this study change. Numerical and experimental results of this study show that clear yielding response is only found in natural block samples. Among the Fourier descriptors, the descriptor called as asymmetry is the best for detecting the yield and is minimally sensitive to the number of input stress paths.

Material model optimization for dynamic recrystallization of Mg alloy under elevated forming temperature (마그네슘 합금의 온간 동적재결정 구성방정식 최적화)

  • Cho, Yooney;Yoon, Jonghun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.6
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    • pp.263-268
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    • 2017
  • A hot forming process is required for Mg alloys to enhance the formability and plastic workability due to the insufficient formability at room temperature. Mg alloy undergoes dynamic recrystallization (DRX) during the hot working process, which is a restoration or softening mechanism that reduces the dislocation density and releases the accumulated energy to facilitate plastic deformation. The flow stress curve shows three stages of complicated strain hardening and softening phenomena. As the strain increases, the stress also increases due to work hardening, and it abruptly decreases work softening by dynamic recrystallization. It then maintains a steady-state region due to the equilibrium between the work hardening and softening. In this paper, an efficient optimization process is proposed for the material model of the dynamic recrystallization to improve the accuracy of the flow curve. A total of 18 variables of the constitutive equation of AZ80 alloy were systematically optimized at an elevated forming temperature($300^{\circ}C$) with various strain rates(0.001, 0.1, 1, 10/sec). The proposed method was validated by applying it to the constitutive equation of AZ61 alloy.

Prediction of the Forming Limit Diagram for AZ31B Sheet at Elevated Temperatures Considering the Strain-rate Effect (변형률속도 효과를 고려한 AZ31B 판재의 온간 성형한계도 예측)

  • Choi, S.C.;Kim, H.J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.172-175
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    • 2009
  • The purpose of this study is to predict the forming limit diagram (FLD) of strain-rate sensitive materials on the basis of the Marciniak and Kuczynski (M-K) theory. The strain-rate effect is taken into consideration in such a way that the stress-strain curves for various strain-rates are inputted into the formulation as point data, not as curve-fitted models such as power function. To solve the nonlinear system of equations derived from the equilibrium and constraints in the groove region and the safe zone, the Newton-Raphson method is used. The theoretical FLDs using four different yield criteria, that are von Mises, Hill (1948), Hill (1979), Logan and Hosford, are compared with the experimental, numerical (FEA) and other theoretical results. A new trial is made where a modified M-K model having n-step grooves is introduced to describe a real localized neck.

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