• Title/Summary/Keyword: 성형 변형률

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Process Design of a Hot Forged Product Using the Artificial Neural Network and the Statistical Design of Experiments (신경망과 실험계획법을 이용한 열간 단조품의 공정설계)

  • 김동환;김동진;김호관;김병민;최재찬
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.15-24
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    • 1998
  • In this research. we have proposed a new technique to determine .the combination of design parameters for the process design of a hot forged product using artificial neural network(ANN) and statistical design of experiments(DOE). The investigated problem involves the adequate selection of the aspect ratio of billet, the ram velocity and the friction factor as design parameters. An optimal billet satisfying the forming limitation, die filling, load and energy as well as more uniform distribution of effective strain, is determined by applying the ability of artificial neural network and considering the analysis of mean and variation on the functional requirement. This methodology will be helpful in designing and controlling parameters on the shop floor which would yield the best design solution.

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Estimating Strain Rate Dependent Parameters of Cowper-Symonds Model Using Electrohydraulic Forming and Artificial Neural Network (액중 방전 성형과 인공신경망 기법을 활용한 Cowper-Symonds 구성 방정식의 변형률 속도 파라메터 역추정)

  • Byun, H.B.;Kim, J.
    • Transactions of Materials Processing
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    • v.31 no.2
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    • pp.81-88
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    • 2022
  • Numerical analysis and dynamic material properties are required to analyze the behavior of workpiece during an electrohydraulic forming (EHF) process. In this study, EHF experiments were conducted under three conditions (6, 7, 8 kV). Dynamic material properties of Al 5052-H34 were inversely estimated through an ANN (Artificial Neural Network) model constructed based on LS-Dyna analysis results. Parameters of Cowper-Symonds constitutive equation, C and p, were used to implement dynamic material properties. By comparing experimental results of three conditions with ANN model results, optimized parameters were obtained. To determine the reliability of the derived parameters, experimental results, LS-Dyna analysis results, and ANN results of three conditions were compared using MSE and SMAPE. Valid parameters were obtained because values of indicators were within confidence intervals.

Structural Capacity of Poles Using Crack Self-healing Concrete (균열자기치유용 콘크리트를 사용한 전주의 구조 성능)

  • Yoo, Sung-Won;Kim, Sang-Jun;Park, Hong-Gi
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.222-227
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    • 2018
  • Recently, due to the deterioration and various natural disasters caused by the passage of concrete pole for 20~30 years or more, damage and destruction of the poles have increased the demand for maintenance. In this paper, 10 flexural strength test specimens were fabricated by using crack self - healing concrete of Fly ash, GGBS, CA, etc. The compressive strength of the concrete with slag was found to be excellent, but the concrete with fly ash was slightly below the reference strength. In addition, the crack loadings of the specimens satisfied the criteria of KS F 4304. In the case of the load-deflection and strain relations, the behavior of the fly ash specimens was similar, but in the specimens containing the blast furnace slag, The results showed that a large amount of strain occurred.

Spectrum Characteristics and Stress Induced Birefringence of Fiber Bragg Grating Embedded into Composite Laminates (복합재 평판에 삽입된 광섬유 브래그 격자의 스펙트럼특성과 응력유도복굴절)

  • Lee, Jung-Ryul;Kim, Chun-Gon;Hong, Chang-Sun
    • Composites Research
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    • v.15 no.3
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    • pp.30-38
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    • 2002
  • Fiber Bragg grating(FBG) like other optical fiber sensors also has the merit of embedding capability. To increase their actual value related to embedding capability, this paper reported the reliability and signal characteristics of FBGS embedded in composite laminates. The microphotographs of embedded optical fibers visualized the embedding environments of stripped optical fibers and coated optical fibers. Based on these microphotographs and cure monitoring performed using FBGs, we could understand that the main cause breaking the unique Bragg condition of low-birefrigence FBG were residual stress artier curing and reported the stale of stress/strain of optical fiber quantitatively. The cure monitoring also showed the history of splitting peak of a stripped FBG along cure processing. In addition, we could obtain a transverse insensitive grating(TIG) with ease by recoating a stripped FBG. TIG has good advantage for real-time signal processing.

Long-Term Results of Atrial Fibrillation Surgery with Mitral Valvular Disease (승모판막 질환에 동반된 심방세동 수술의 장기 결과)

  • 장병철;맹대현;강정한;조상호
    • Journal of Chest Surgery
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    • v.33 no.11
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    • pp.881-885
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    • 2000
  • 배경: 승모판막 질환에 동반된 심방세동의 경우 그 기간이 길면 승모판막 질환을 수술하여도 동성 율동으로 전환될 가능성이 매우 적다. 본 연구는 승모판막 질환에 동반된 심방세동에 대한 변형 Maze 수술후 장기 결과와 심방세도의 재발에 미치는 요인을 조사 하고자 하였다. 대상 및 방법: 1990년부터 1996년까지 승모판막 질환과 동반된 심방세동으로 외과적 요법을 시행받은 35명의 환자를 대상으로 하였다. 심방세동의 평균 유병기간은 평균 7.7$\pm$4.5년이었고 수술은 승모판막 대치술 34례(재수술 3례)와 승모판막 성형술 1례를 시행하였고 승모판 질환 수술 외에 동반 수술로는 삼첨판륜 성형술 4례, 삼첨판막 대치술 3례 였다. 심 방세동에 대한 수술은 좌측 폐정맥 부위는 격리하지 않는 변형 Maze 수술을 시행하였다. 수술 후 동성 율동으로 회복여부, 심방세동의 재발에 미치는 요인과 장기 결과를 분석하였다. 결과: 수술 직후 2례를 제외한 33례(93.9%)에서 동성율동으로 돌아왔으나 수술 후 퇴원 전에 12례에서 심방세동이 재발되었다. 수술환자중 1례에서 수술 후 3일에 동성 정지에 따른 심정지가 발생하여 소생되었으나 뇌손상으로 수술 후 15일에 사망하였다. 심방세동이 재발된 경우 수술 후 약 2개월에서 6개월 사이에 항부정맥 약물(mquinidine)과 전기적 제세동으로 치료하여 12례중 10례에서 동성 율동으로 돌아온 환자는 항부정맥 약물을 모두 중단하 였으며, 수술 후 3년에서 9년(평균 71.1$\pm$17.5개월) 추적 관찰 중 9례에서 심방세동이 재발되어 장기간 동성 율동이 유지된 환자는 34명중 25명으로 73.5%이었다. 승모판 질환이 있던 환자에서 수술 후 심방세동의 재발에 미치는 요인들을 조사한 결과 수술전 심방세동의 기간(동성율동 유지군 : 재발군=6.3년 : 10.3년, P=0.008)과 수술 전 단순 흉부 X선상 심흉비율(0.58 : 0.72, p=0.009)은 통계학적으로 유의하게 나타났으나 심초음파 검사상 좌심방의 직경(57.2mm : 77.4mm, p=0.106)은 통계학적 유의성이 없었다. 결론: 심방세동이 있는 환자에서 동반 질환 수술시 병행하여 수술한다면 정상 동성 율동으로 회복될 기회를 증가시킬 수 있는 유용한 수술법으로 생각된다. 그러나 수술후 재발률을 감소시키기 위하여 적절한 술기의 변형에 대한 연구와 약물요법의 병행을 고려하여야 할 것으로 사료된다.

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Thread Rolling Analysis for Lead Screw Process Design (Lead Screw 공정 설계를 위한 전조 해석)

  • Shin, Myoung-Soo;Cha, Sung-Hoon;Kim, Jong-Bong;Kim, Jong-Ho;Ra, Seung-Woo
    • Elastomers and Composites
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    • v.44 no.4
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    • pp.391-396
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    • 2009
  • This paper presents the numerical analysis of thread rolling. Firstly, the analysis is focused on the effective analysis conditions that guarantee the reliability of the analysis results. The investigated parameters are the number of teeth and the number of elements. Using the analysis results, the number of elements and the number of teeth that guarantee the results are found. And then, the effects of the process parameters such as tool shape and temperature on the thread rolling are investigated. The analysis is carried out using DEFORM-3D. The results show that the flank angle and crest round have an effect on the thread rolling load. It is also shown that temperature have significant effects on the effective strain distribution, rolling load, and crack initiation. The crack initiation is predicted using the Cockcroft-Latham criterion.

Stress-Strain-Strength Characteristics of Frozen Sands with Various Fine Contents (세립분 함유량에 따른 동결 사질토의 응력-변형률-강도 특성)

  • Chae, Deokho;Hwang, Bumsik;Cho, Wanjei
    • Journal of the Korean GEO-environmental Society
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    • v.16 no.6
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    • pp.31-38
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    • 2015
  • Recently, the participation on the development of the natural gas pipeline in Russia as well as the recent construction of the second Korean Antarctic research station, the Jangbogo station provide the research interests on the behavior of the permafrost ground. To investigate the effect of fines on the mechanical responses of frozen sands, unconfined compression tests were performed on the frozen sands with 0, 5, 10 and 15% of fine contents at -5, -10 and $-15^{\circ}C$. The poorly graded (SP) Joomunjin sand and kaolinite, silt with low plasticity (ML) were used for the preparation of the frozen soil specimens. The mechanical responses of the tested soils were investigated via unconfined compression tests in the temperature controlled laboratory and analyzed in terms of peak unconfined compressive strength and secant modulus at 50% of the peak strength. As the fine contents increase, the unfrozen water contents increase and thus the strength and stiffness of frozen soils decrease. The increment of the stiffness and strength due to the temperature decrease vary with the fine contents.

Study on Manufacturing Process of Hollow Main Shaft by Open Die Forging (자유단조공법을 통한 중공형 메인샤프트 제조공정에 관한 연구)

  • Kwon, Yong Chul;Kang, Jong Hun;Kim, Sang Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.221-227
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    • 2016
  • The main shaft is one of the key components connecting the rotor hub and gear box of a wind power generator. Typically, main shafts are manufactured by open die forging method. However, the main shaft for large MW class wind generators is designed to be hollow in order to reduce the weight. Additionally, the main shafts are manufactured by a casting process. This study aims to develop a manufacturing process for hollow main shafts by the open die forging method. The design of a forging process for a solid main shaft and hollow shaft was prepared by an open die forging process design scheme. Finite element analyses were performed to obtain the flow stress by a hot compression test at different temperature and strain rates. The control parameters of each forging process, such as temperature and effective strain, were obtained and compared to predict the suitability of the hollow main shaft forging process. Finally, high productivity reflecting material utilization ratio, internal quality, shape, and dimension was verified by the prototypes manufactured by the proposed forging process for hollow main shafts.

Determined Car Door Latch Injection Molding Process Conditions through the Finite Elements Analysis (유한요소 해석을 통한 차량용 도어 래치 사출성형 공정조건 결정)

  • Lee, Jung-Hyun;Lee, Seon-Bong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.10
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    • pp.499-508
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    • 2016
  • Injection molding is a method for manufacturing many products, wherein a plasticized resin is injected into a mold at high pressure and hardened. According to the method, the product can be manufactured into various forms, and the mass production of up to tens of thousands of products is possible. The purpose of this study was to determine the process conditions for manufacturing a door latch for automobiles, through an analysis of the injection molding method. To calculate an appropriate injection flow for injection molding, a primary analysis for comparing the injection time, pressure, flow pattern, consolidation range, shear stress, shear rate, and weld line, as well as a secondary analysis for determining the conditions for stabilizing the molding temperature, holding pressure, and cooling process, were conducted. The characteristics of injection molding, and their influence on the product quality are discussed. No weld line and pores were observed on the products that had been manufactured based on the process conditions determined above. In addition, there were no flaws regarding the deformation compared to the prototype. Therefore, the manufacture of a product under the conditions determined in this study can reduce the defect rate compared to the existing production, and the process is also more competitive due to reduced production time.

The formability of high strength steel plate applied TRB for stamping (스탬핑용 고강도강 TRB 판재의 성형 특성)

  • Park, Hyun-kyung;Jeong, Ji-Won;Lee, Gyung-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.5
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    • pp.184-189
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    • 2018
  • Recently, research on lightweight automobiles is increasing continuously to respond to the high safety standards and environmental regulations. The application of high strength steel is one of the effective methods for developing lightweight car bodies. A TWB (Tailor Welded Blank) is major method that allows partial high strength with light weighting using a multi-thickness and multi-material welded blank. On the other hand, additional welding process is required to prepare the blank and quality control for the welding process also required. To secure this point, the TRB (Tailor Rolled Blank) method was suggested. In the TRB method, the thickness of sheet is controlled by the rolling presses and the production efficiency is much higher than welding in TWB methods. In this study, the formability of high strength TRB steel plate was analyzed to examine the rolling effect of the blank. The formability of the specimen was tested using 0.8 and 1 mm thick steel sheets for the TRB plate. The strain was analyzed by the digital image sensing of grid markings on the specimen and the forming limit diagram was calculated. An Erichsen test for the 0.8 and 1 mm thick TRB specimens was carried out and the formability was investigated by comparing with FE analysis.