• Transactions of the Korean Society of Mechanical Engineers A
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• v.40 no.5
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• pp.505-511
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• 2016

The aim of this study is to investigate the thermoforming characteristics of an inner case with three refrigerator cavities using three-dimensional(3D) thermoforming analyses. We perform fundamental formability analyses using a 3D model of the mould for the inner case. We carry out tensile tests at the elevated temperature to examine the properties and characteristics of the thermoformed material. Then, we design sub-processes of the thermoforming process for the inner case. In addition, we develop suitable finite-element models for different sub-processes. We investigate the deformed shapes and thickness distributions of the inner case for different sub-processes using the results of the thermoforming analysis. Finally, we discuss the formability and thermoforming characteristics of the inner case with three cavities.

• Journal of computational fluids engineering
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• v.18 no.3
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• pp.20-25
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• 2013

In various manufacturing industries, an in-mold decoration (IMD) process for plastic objects is widely utilized because a film forming and an injection molding processes run simultaneously. In the present study, the deformation of polymer film and filling of resin in the IMD process were numerically investigated to evaluate the quality of the plastic object formed by the IMD process, which consists of thermoforming and injection molding processes. To obtain the initial shape of the polymer film during the injection molding process, the deformation of the polymer film in the thermoforming process was pre-formed using the vacuum conditions to attach the film to a cavity. Since the properties and deformation of polymer film are greatly affected by the behavior of polymer resin being injected into a mold cavity, numerical simulations for the injection molding and film forming were performed with one-way coupling method. The results showed that the injected resin could lead to the tearing of the polymer film in local regions near the corners. In order to verify the proposed numerical methodology, the numerical results of the deformation patterns printed on the initial polymer film were compared with the experimental data. The proposed methodology to couple film forming analysis with injection molding analysis can be used to predict the deformation of film in IMD process.

• Food Engineering Progress
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• v.21 no.4
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• pp.351-359
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• 2017

This study investigates the quality characteristics of dough and bread added with 6% chestnut shell powder and extruded chestnut shell powder at various conditions. As extrusion process variables, melt temperature ($110^{\circ}C$, $130^{\circ}C$, $150^{\circ}C$) and moisture (25% and 30%) were controlled. Total dietary fiber content was slightly increased in extruded chestnut shell powder group. In the farinogram, absorption was significantly increased in the group of 25% moisture content and 30% moisture content (p<0.05). After 2 hours and 3 hours, the leavening heights of dough for control showed a similar tendency to that of dough with extruded chestnut shell at a melt temperature $150^{\circ}C$ and with moisture content of 25% and 30%. Specific volume was the highest at a control of $3.74{\pm}0.08cc/g$ and extruded chestnut shell powder group was slightly higher than the chestnut shell powder group. Firmness after 1 day on control of $107.42{\pm}14.52g$ was similar to that of the bread with extruded chestnut shell at a temperature of $150^{\circ}C$ and moisture content of 25% for $113.33{\pm}6.17g$. In conclusion, the extrusion-cooking of chestnut shell powder improved the quality characteristics of dough and bread. The optimum combinations of conditions in tested range were melt temperature at $150^{\circ}C$ and moisture content at 25%, and melt temperature at $130^{\circ}C$ and moisture content at 30%.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.6
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• pp.1933-1947
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• 1991

The synthesis of supplementary features of injection molded parts has been done empirically, since it requires profound knowledge about the features' moldability and causal effects on the properties of the part, which are not available to designers through current CAD systems. RIBBER is a knowledge module which contains knowledge to permit non-experts as well as mold design experts to generate acceptable supplementary features of injection molded parts. A knowledge-based CAD system is constructed by adding the knowledge module, RIBBER, for mold feature synthesis and appropriate CAE programs for mold design analysis to an existing geometric modeler in order to provide designers, at the initial design stage, with comprehensive process knowledge-based CAD system is a new tool which enables the concurrent design and CIM with integrated and balanced design decisions at the initial design stage of injection molding.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.7 no.3
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• pp.471-475
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• 2006

Filling the microchannels is very important in designing micro-injection molding, microdevices, etc. In this paper, flow dynamics was studied in injection molding with microchannels. A transparent PMMA mold was designed and the flow dynamics was observed. The experiment was performed using poly (ethylene oxide) (PEO) and polyacrylamide (PA) aqueous solutions. The transignt dynamic flow and flow competition between the base plate and the microchannels were observed. The flow observation was used to explain previous filling length results in microchannels during micro-injection molding.

• Journal of the Korean Society for Precision Engineering
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• v.30 no.7
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• pp.733-740
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• 2013

The high-velocity electromagnetic forming (EMF) process is based on the Lorentz force and the energy of the magnetic field. The advantages of EMF include improved formability, wrinkle reduction, and non-contact forming. In this study, numerical simulations were conducted to determine the practical parameters for the EMF process. A 2-D axis-symmetric electromagnetic model was used, based on a spiral-type forming coil. In the numerical simulation, an RLC circuit was coupled to the spiral coil to measure various design parameters, such as the system input current and the electromagnetic force. The simulation results show that even though the input peak current levels were at the same level in each case, the forming condition varied due to differences in the frequency of the input current. Thus, the electromagnetic forming force was affected by the input current frequency, which in turn, determined the magnitude of the current density and the magnetic flux density.

• Journal of Energy Engineering
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• v.10 no.3
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• pp.278-285
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• 2001

In this study, the effects of the variables on sintering of simulated fuel to simulate the spent fuel are described. Mainly, the effects of compaction pressure, sintering temperature and time on the density of pellet are described. The experimental is performed with compaction pressure of 1 ton/$\textrm{cm}^2$~4 ton/$\textrm{cm}^2$, sintering temperature of 167$0^{\circ}C$, 173$0^{\circ}C$ and 178$0^{\circ}C$ and sintering time of 4 hr, 8 hr and 24 hr. The green density of simulated fuel is proportional to the one third power of compaction pressure and the sintered density is 90.5~99.6% of theoretical density. The grain growth exponent and activation energy of simulated fuel is 2.5 and 287.97 kJ/mol, respectively.

• Proceedings of the Korean Powder Metallurgy Institute Conference
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• 2003.04a
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• pp.23-23
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• 2003

분말야금된 소결체의 가장 큰 특징 중의 하나는 피할 수 없는 소결체의 기공이다. 이러한 기공이 기계적 특성에 미치는 영향에 관해서는 많은 연구가 오래 전부터 진행되었었다. 그러나 기존의 연구는 거의 대부분 일반 분말야금에 의한 것이고 분말사출성형된 소결체의 기공율과 기계적 특성 광계는 거의 연구가 이루어 지지 않았다. 본 연구에서는 기공율의 조절이 용이한 분말사출성형 공정을 이용하여 소결 초기부터 완전 치밀화에 가까운 조직까지 다양한 소경율의 시편을 만들어 기계적 특성에 미치는 순수기공의 영향은 조사하기 위해 다음과 같이 조사하고자 하였다. 사출성형에 사용된 재료는 고강도 이며 내식성이 뛰어난 17-4 PH STS이고 평균 입경은 10mm였다. 열분해와 소결은 수소 분위기에서 행하였으며 소결온도는 900~$1350^{\circ}C$였다. 연구수행을 통해 다음과 같은 결론을 얻었다. 1. 기공율과 기계적 특성의 관계는 닫힌 기공이 지배하는 고밀도 영역과 열린 기공이 지배하는 저밀도 영역을 분리하여 해석해야한다. 2. 저밀도 영역에서의 기공율과 강도의 관계는 넥 성장에 따른 load bearing area의 증가로 나타낼 수 있고 아래와 같다. $\frac{\delta}{\delta_o}=1-\frac{P}{P_i}$ 3. 고밀도 영역에서의 기공율과 강도의 관계는 소결 현상과 초기 충진율을 고려한 ideal pore모델을 도입하였고 아래와 같이 나타났다. $\frac{\delta}{\delta_o}=1-1.95(P_i\;{\cdot}\;P)^{2/3}$

• Food Science and Preservation
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• v.18 no.3
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• pp.271-278
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• 2011

Considering the importance of cassava as food crops in humid tropics, the effect of feed moisture (20, 25%) and barrel temperature (110, $130^{\circ}C$) on physical properties (piece density, expansion, mechanical properties, color, water solubility index, water absorption index) and pasting properties of extruded cassava starch was investigated. The feed moisture used during extrusion processing had a significant effect on extrudates SME input, specific length and piece density at (p<0.05) while effect on cross-sectional expansion index, apparent elastic modulus and breaking strength in bending shown significantly at p<0.1. Furthermore, the interaction effect of feed moisture and barrel temperature gave a significantly affected the SME input and piece density (p<0.1), specific length (p<0.05) and on redness (p<0.01). The increase in water injection rate led to increase in piece density, apparent elastic modulus, breaking strength in bending, cold peak viscosity, breakdown and final viscosity and decrease in cross-sectional expansion index and specific length. It was found that the extrusion cooking process did not affect the value of color L, color b, water solubility index and water absorption index. Thus, the results of this study can be useful to some extent in developing extruded cassava starch as human and animal feeds.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.22 no.1
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• pp.461-467
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• 2021

Among the defect factors that can occur when a wafer-level lens is molded using a thermosetting material, the mold sticking problem of a molded lens during the release process can damage the molded substrate and deform the substrate at the wafer level. An experiment was conducted to examine the factors affecting the demolding force in the lens forming process. The demolding force was examined according to the coating material of the molds. The mold was surface-treated with ITO and Ti, followed by plasma treatment in an O2 atmosphere. A DLC coating was then performed, and the curing and releasability were examined. A coating method for the pull-off experiment was selected based on the results. To measure the demolding force according to the curing process conditions, a method of curing at a constant pressure and a method of curing at a constant position were applied. As a result, the TiO2 surface treatment reduced the release force. When cured by controlling the location, curing shrinkage can reduce the adhesion energy of the interface during curing, resulting in better demolding.