• Title/Summary/Keyword: 성형속도

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Frontal Flow Field Construction for Wall Boundary Condition Treatment and Frontal Remeshing Using Spline Curve in Injection Molding Simulation (사술성형 모사에 있어서 벽면 경계조건 처리를 위한 선단 유동장 생성기법과 spline 곡선을 이용한 선단 격자 재구성)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.5 no.1
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    • pp.34-48
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    • 1993
  • 최근 CAD/CAM의 발전과 더불어 사출성형공정은 여러분야에 폭넓게 응용되고 있 다. 사출성형공정은 크게 충전과정(filling stage), 냉각과정(cooling stage), 보압과정(packing stage)로 나누어 지는데 이중 충전과정은냉각과정과 보압과정에서 나타날 물리적인 현상과 최종 성형품의 기계적 성질에 중요한 영향을 끼치게 된다. 충전과정의 수치 해석 방법은 대 표적으로 control volume method, branching flow method, transient moving boun-dary method로 구분된다. 본 연구에서는 격자의 형태를 양호하게 형성시키고 유동선단의 형태를 개선하기위한 기법인 Spline 곡선을 이용한 선단격자 재구성(frontal remeshing using spline curve)과 수치해석에 소요되는 시간을 줄이기 위하여 벽면경계조건 처리를 위한 선단 유동 장생성(frontal flow field construction for wall boun-dary condition treatment)기법을 개발 하고 transient moving voundary method에 적용시켜 원형 평판과 인장 및 굽힘시편 그리고 두께가 변하는 사각 형상을 가진 캐비터에서의 충전과정을 수치해석하였다. 그결과 압력 분 포, 온도분포, 속도장, 유동선단의 진전형태 등이 기존에 제출된 해석결과와 비교하여 볼 때 만족스러운 수치해석결과를 보였다.

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A Study on Mixing of Silicon Nitride Fine Powder and Binder System for Ceramic Injection Molding (세라믹 사출성형을 위한 질화규소 미세분말과 결합체 시스템의 혼합에 대한 연구)

  • 윤재륜
    • The Korean Journal of Rheology
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    • v.2 no.1
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    • pp.67-78
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    • 1990
  • 세라믹 분말의 사출성형성을 평가하기 위하여 다양한 혼합체 시스템에 대한 혼합도 와 유변학적 성질을 질화규소 미세분말의 부피비를 변화시키면서 조사하였다. 열가소성 결 합체 시스템은 폴리에틸린 폴리에틸렌 왁스 그리고 미소량의 첨가제를 혼합하여 사용하였 다. 혼합성능을 평가하기 위하여 비분산혼합에서는 총접촉면적비를 그리고 분산혼합에서는 총파괴표면적비를 혼합척도로서 사용하여 정성적으로 모형화하였다. 사용된 혼합기내의 유 동장을 해석하기 위하여 뉴우톤유체를 가정하여 유동해석을 수행하였다. 혼합물의 혼합도는 각각 5분 30분 동안 혼합된 시편을 주사전자현미경 사진에 의해 관찰하여 평가하였다. 또한 혼합물의 사출성형성 그리고 혼합질 점도 토우크 곡선 사이의 관계를 규명하기 위하여 전단 변형를 속도를 따른 점도를 모세관 점도계를 사용하여 측정하였으며 질화규소의 부피비가 60%일 때까지는 만족할 만한 성형성과 혼합질을 가짐을 알 수 있었다.

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반응사출성형시 초음파 발포의 응용에 관한 연구

  • 조우종;박혁;윤재륜
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.94-98
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    • 1992
  • 낮은 점도를 갖는 단위체(monomer)나 반응성이 있는 올리고머(oligomer)를 이용한 생산속도가빠른 반응사출성형(reaction injection molding)은 일반적인 열가소성 고분자 재료의 사출성형(thermoplastic modding)에 비하여 기계 설비비용을 상당 히 감소시킬 수 있는 장점을 갖으며, 매우 크고 복잡한 형태의 제품을 가공하기가 용이하고, 특히짧은 가공주기(cycle time) 에 부합하는 금형 내에서의 빠른 종합반응이 특징이다. 본 연구는 반응사출성형용 폴리우레탄을 이용한 미세포 포옴의 가공 시 초음파 가진의 영향에대한 이론적 해석과 반응사출 성형을 모사할 수 있는 실험장치에의해 가공되어지는 시편의 파단면을 전자주사현미경에 의해 관찰함으로써 기포의 크기를 조절할 수 있는 가능성에 대한 고찰이 목적이다.

강소성 유한요소법에 의한 비정상상태 금속 성형 해석에서 형상갱신기법에 관한 연구

  • Choe, Yeong;Yeo, Hong-Tae;Heo, Gwan-Do
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.58-58
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    • 2004
  • 현재 금속 성형공정에 대한 해석법으로 강소성 유한요소법이 널리 이용되고 있다. 강소성 유한요소법에서는 주어진 시간에서 속도장을 얻고 가공물 형상을 시간증분 만큼 갱신하는 과정을 반복하여 비정상상태 금속성형공정의 해석한다. 일반적인 강소성 유한요소법은 형상갱신(Geometry update) 과정에서 오일러법(Euler method)을 이용한다. 오일러법에서는 시간증분의 크기가 해의 정밀도에 중요한 인자이다. 충분히 정밀한 해를 얻기 위해, 작은 시간증분을 이용하여 비정상상태 금속성형공정을 해석함으로써 해석시간이 많이 걸리는 단점이 있으며 형상갱신에 따른 가공물 체적손실(Volume loss)이 발생한다.(중략)

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Effect of Cold Cyclic Compaction on Densification of $Al_2O_3$ Powder/SiC Whisker Composite ($Al_2O_3$분말과 SiC 휘스커 복합체의 치밀화에 미치는 상온 반복 압축의 영향)

  • 최승완;김기태
    • Journal of the Korean Ceramic Society
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    • v.34 no.3
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    • pp.296-302
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    • 1997
  • The effect of cold cyclic compaction on densification of SiC whisker/Al2O3 composite was investigated. Re-lative density of the compact increased as the number of cycle and the compaction pressure increased and the bias pressure decreased. The rate of loading and unloading and the frequency of cold cyclic compaction did not affect much on sliding and rearrangement of the particles. Fracture of SiC whisker was hardly ob-served during cold cyclic compaction and the direction of whisker was randomly oriented throughout the compact regardless of the direction of compaction. Thus, cold cyclic compaction may be an efficient method to densify SiC whisker/Al2O3 composite.

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Study on Spring-Back Effect according to Roll Gap and Forming Velocity of Roll Forming Process (롤 포밍 공정의 롤 갭과 성형속도에 따른 스프링 백 영향 연구)

  • Kim, Dong Hong;Yoon, Dae-Hwan;Seol, Sang-Seok;Jung, Dong Won
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.477-483
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    • 2016
  • The spring-back and bow phenomenon in the roll forming process are important factors regarding the accuracy of evaluation of production goods. The purpose of this study was to determine the influence of spring-back and bow phenomenon according to the main variables (forming velocity and roll gap). The material of the forming sheet was high tension steel (SPFH 590), which has been used commonly in recent years. In order to accurately measure the spring-back and bow phenomenon, the forming sheet was formed into a V-shape. The study was applied to OFAT (One Factor at a Time) experimentation, with respect to the experimental variables (the forming speed and the roll gap). In the experimental results, the forming speed had a small influence on the spring-back and bow phenomenon. However, the roll gap had a greater influence on the springback and the bow phenomenon, as opposed to the forming speed.

Chemical Components of Red, White and Extruded Root Ginseng (홍삼 . 백삼 및 압출성형 건조수삼의 성분특성)

  • Ha, Dae-Chul;Ryu, Gi-Hyung
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.34 no.2
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    • pp.247-254
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    • 2005
  • The objective of this study is to compare the chemical properties of red ginseng, white ginseng, and extruded ginseng. Six kinds of samples were prepared and examined their chemical components. The comparison among crude ash, crude lipid, and total sugar resulted insignificant difference. White ginseng had lower content of reducing sugar than those of extruded ginseng and red ginseng. Total amino acid was found relatively low in treatment A (sliced whole root and dried at 7$0^{\circ}C$). Total amino acid of treatment C (extruded dry whole root ginseng slices, moisture content 30%, barrel temperature 11$0^{\circ}C$, and screw speed 200 rpm) was higher than that of treatment B (extruded dry whole root slices, moisture content 25%, barrel temperature 11$0^{\circ}C$, and screw speed 200 rpm). Crude saponin of treatments A, B, C, D (white ginseng with skin), E (skinless white ginseng), and F (red ginseng) were 4.02, 4.77, 4.12, 3.56, 3.25, and 4.02%, respectively. Ginsenoside was contained similarly as crude saponin. The amount of ginsenoside in the treatment of A, B, C, D, E, and F was recorded respectively at 6.031, 8.108, 6.876, 7.978, 5.591, and 9.834 mg/g. A specific component in red ginseng, $R_{g3}$ was detected in treatment F. Maltol was detected in treatment Band F. Acidic polysaccharide was increased 2∼3% by extrusion process. In conclusion, extruded ginseng had similar components to those of red ginseng.

Extraction Yield of Extruded Ginseng and Granulation of Its Extracts by Cold Extrusion-Spheronization (압출성형 수삼의 추출수율과 추출물의 저온압출 구형과립화)

  • ;J.P. Remon
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.33 no.5
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    • pp.899-904
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    • 2004
  • The objectives of the experiment were to examine the effects of extrusion process variables on the yield of extruded ginseng extract and to determine the effect of ratio of extruded ginseng extract and microcrystalline cellulose on characteristics of spheronized granules by cold extrusion-spheronization process. Extrusion process variables observed were feed moisture (15, 22, 29%), die temperature (90 110 13$0^{\circ}C$) and screw speed (150 200, 250 rpm). The results showed that moisture content of dried ginseng significantly affected extraction yield (P<0.05). The less moisture content of the feed resulted in the higher yield of the extract. Moisture content of 15%, screw speed of 250 rpm and die temperature of 13$0^{\circ}C$ gave the highest yield of ginseng extract. Mean extraction yield of extruded ginseng using hot water extraction was greatly improved by extrusion process The extract yield of extruded ginseng was 43.5% which was higher than that of red ginseng (38.3%) and white ginseng (29.0%) produced by traditional process. It was possible to make from the mixture of microcrystalline cellulose (200 g) mixed with different concentration of 200 mL solution (0, 5, 20, 30 40 50 60% of ginseng extract with 59.2% dry solid) by using cold extrusion spheronization. When the concentration of ginseng extract Increased, the granulation yield was improved but friability and compression index were reduced. Ginseng extract such as saponin was completely released from spheronized granules in distilled water within 10 min. It can be concluded that spheroniged granule with ginseng extract could be packed in gelatin capsule since granules Possessed proper physical properties and quick release of saponin.

3-D Flow Analysis for Compression Molding of Fiber-Reinforced Polymeric Composites with Ratio of Extensional & Shear Viscosity (인장 및 전단점성비를 고려한 섬유강화 플라스틱 복합재의 압축성형에 있어서 3차원 유한요소해석)

  • 조선형;윤두현;김형철;김이곤
    • Composites Research
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    • v.12 no.1
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    • pp.11-18
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    • 1999
  • The compression molding is widely used in the automotive industry to produce products that are large, thin, lightweight and stiff. The molded product is formed by squeezing a fiber-reinforced plastic composites. During a molding process of fiber reinforced thermoplastic composites, control of filling patterns in mold, orientation and distribution of fibers are needed to predict the effects of molding parameters on the flow characteristics. It is the objective of this paper to develop an isothermal compression molding simulation that can handle both thin and thick charges and motion of the flow front, and can predict pressure distributions and accurate velocity gradients. The composites are treated as an incompressible Newtonian fluid. The effects of slip parameter $\alpha$ and extensional/shear viscosity ratio $\zeta$ on the mold filling parameters are also discussed.

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A Cache-based Reconfigurable Accelerator in Die-stacked DRAM (3차원 구조 DRAM의 캐시 기반 재구성형 가속기)

  • Kim, Yongjoo
    • KIPS Transactions on Computer and Communication Systems
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    • v.4 no.2
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    • pp.41-46
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    • 2015
  • The demand on low power and high performance system is soaring due to the extending of mobile and small electronic device market. The 3D die-stacking technology is widely studying for next generation integration technology due to its high density and low access time. We proposed the 3D die-stacked DRAM including a reconfigurable accelerator in a logic layer of DRAM. Also we discuss and suggest a cache-based local memory for a reconfigurable accelerator in a logic layer. The reconfigurable accelerator in logic layer of 3D die-stacked DRAM reduces the overhead of data management and transfer due to the characteristics of its location, so that can increase the performance highly. The proposed system archives 24.8 speedup in maximum.