• Title/Summary/Keyword: 성형각

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Experimental Study on Non-Axisymmetric Rectangular Cup using Multi-Stage Deep Drawing Process (직사각 컵 성형을 위한 다단 디프드로잉 공정의 실험적 연구)

  • Ku, T.W.;Park, J.W.;Heo, S.C.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.19 no.4
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    • pp.253-262
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    • 2010
  • For multi-stage deep drawing process including ironing operation and biaxial forming in this study, tool developments are achieved, and the developed tool sets are applied to experimental investigations. In process and tool designs, a contact condition between intermediate blank and lower die is considered as the sequential one. In this study, the material used is cold-rolled thin sheet (SPCE) with the initial thickness of 0.4mm. From the experimental approaches, several failures such as tearing, localized thickening and thinning, are observed. To solve these failures, the contact surface on the lower die is modified. As the experimental results by applying the modified lower die, it is investigated that the failures are not occurred, and the excessive deformation behavior due to the thinning and thickening effects are decreased. Furthermore, the thickness distributions on the major axis and the minor axis of each intermediate blank are investigated to be already satisfied the target (ironing) thickness, respectively. By this systematic approach, it is confirmed that the experimental results show good agreements with the designed and required configuration of each deformed and final products.

Characteristics Evaluation of Process Parameters for Improvement the Precision of Thread ]tolling in Lead Screw (Lead Screw 전조 정밀도 향상을 위한 성형인자의 특성평가)

  • 김광호;김동환;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.312-315
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    • 2002
  • This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

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Analysis of the Negative Skin Friction Acting on a Model Pile (모형말뚝에 작용하는 부마찰력 거동 해석)

  • Lee, Song;Lee, Kyu-Hwan;Yi, Chang-Tok
    • Journal of the Korean Geotechnical Society
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    • v.15 no.2
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    • pp.81-93
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    • 1999
  • This paper investigated the negative skin friction acting on the model piles driven in the cylindrical chamber filled with remolded marine clay. In model tests, three load cells were installed on the model piles consisting of three parts to measure the negative skin friction forces independently. Pore pressures and ground movements were monitored throughout the period of investigation. Finite element analysis was used to simulate the behavior of a model pile. This paper describes the comparison of the behavior of negative skin friction on the single model pile with a numerical analysis by CRISP.

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Extended High Dimensional Clustering using Iterative Two Dimensional Projection Filtering (반복적 2차원 프로젝션 필터링을 이용한 확장 고차원 클러스터링)

  • Lee, Hye-Myeong;Park, Yeong-Bae
    • The KIPS Transactions:PartD
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    • v.8D no.5
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    • pp.573-580
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    • 2001
  • The large amounts of high dimensional data contains a significant amount of noises by it own sparsity, which adds difficulties in high dimensional clustering. The CLIP is developed as a clustering algorithm to support characteristics of the high dimensional data. The CLIP is based on the incremental one dimensional projection on each axis and find product sets of the dimensional clusters. These product sets contain not only all high dimensional clusters but also they may contain noises. In this paper, we propose extended CLIP algorithm which refines the product sets that contain cluster. We remove high dimensional noises by applying two dimensional projections iteratively on the already found product sets by CLIP. To evaluate the performance of extended algorithm, we demonstrate its effectiveness through a series of experiments on synthetic data sets.

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Improvement of Filling Characteristics of Micro-Bumps in the Stencil Printing Process (스텐실 프린팅 공정에서 미세범프의 성형성 향상을 위한 연구)

  • Seo, W.S.;Min, B.W.;Park, K.;Lee, H.J.;Kim, J.B.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.1
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    • pp.26-32
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    • 2012
  • In the present study, the stencil printing process using solder paste are numerically analyzed. The key design parameters in the stencil printing process are the printing conditions, stencil design, and solder paste properties. Among these parameters, the effects of printing conditions including the squeegee angle and squeegee pressure are investigated through finite element (FE) analysis. However, the FE analysis for the stencil printing process requires tremendous computational loads and time because this process carries micro-filling through thousands of micro-apertures in stencil. To overcome this difficulty in simulation, the present study proposes a two-step approach to sequentially perform the global domain analysis and the local domain analysis. That is, the pressure development under the squeegee are firstly calculated in the full analysis domain through the global analysis. The filling stage of the solder paste into a micro-aperture is then analyzed in the local analysis domain based on the results of the preceding global analysis.

Partial Discharge of Ignition Coil for Automotive (자동차 점화코일의 부분방전특성)

  • Shin, Jong-Yeol;Kim, Tag-Yong;Byun, Du-Gyoon;Kim, Weon-Jong;Lee, Soo-Won;Hong, Jin-Woong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.239-242
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    • 2003
  • 자동차 점화장치는 전원으로부터 공급된 낮은 전압을 점화코일을 통하여 연소실의 혼합기를 연소시키기에 충분한 고전압을 발생시키는 장치이며, 점화장치의 핵심은 점화코일이다. 이 점화코일은 절연성능이 우수한 절연재료가 사용되지만 고전압의 발생으로 점화코일 내부에서 일어나는 전기적 열화로 인해 누설전류가 흐르게 되어 전기적 고장을 초래할 수 있다. 이로 인하여 절연재료의 수명은 단축되며, 또한 점화코일에 전류가 흐름으로써 코일 내부에서 발생하는 온도변화에 따른 절연열화로 점화코일의 성능이 저하될 수 있다. 따라서 본 연구에서는 점화코일에 사용되고 있는 절연재료에 전압이 인가될 때 발생할 수 있는 비파괴검사의 일종인 부분방전 측정을 통하여 전압변화에 따른 에폭시 성형 점화코일의 위상각($\Phi$) - 방전전하량(q) - 발생빈도수(n)의 특성 변화를 조사하고 분석함으로써 점화코일의 수명을 예측하여 자동차 점화장치의 성능진단과 정보제공을 자동차 전기장치의 발전에 도움이 될 것을 기대하며, 온도상승에 따른 점화코일의 부분방전 특성을 실험하고 분석하였다.

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The Effect of the Making Methods of Hollow Fiber Active Layer on Performance for Nanofiltration Helical Module (Nanofiltration Helical Module에서 Hollow Fiber Active Layer의 성형법에 따른 성능변화에 관한 연구)

  • ;Belfort, Georges
    • Membrane Journal
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    • v.7 no.2
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    • pp.95-109
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    • 1997
  • The effects of varing axial flow rate and solute concentration on the performance of both module sets made by different methods for active layer formation were compared and determined. All experiments were conducted simultaneously at the same transmembrane pressure and energy consumption per membrane area. In every comparative run between the presence of Dean vortices in a helical module and absence of such vortices in a linear module from the first module set, the solution fluxes and permeabilities were higher, and in some cases substantially higher for the vortex flow. With pure water, the permeabilities of both modules from the second module set were different and the flux in a linear module was 150% higher than in the helical module. This explained both module membranes were totally different.

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Study on Cold Forward Extrusion Formality Analysis along with Tool Entrance Angle of Helical Gear for Electronic Parking Brake Using Finite Element Analysis (유한요소해석을 이용한 전자식 주차브레이크용 헬리컬 기어의 금형 도입부 각도에 따른 냉간 전방압출 성형성 분석에 관한 연구)

  • Kim, Byeong Kil;Lee, Hyun Goo;Cho, Jae Ung;Jeong, Kwang Young;Cheon, Seong Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.11
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    • pp.977-982
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    • 2015
  • This study uses finite element analysis to evaluate the forming load of tool entrance angle of the cold forward extrusion molding process of helical gear; this can replace the spur gear applied to the Electronic Parking Brake (EPB) system. A cold forging process is often used in the automobile industry as well as in various industrial machines due to its high efficiency. Finite element analysis is frequently used when interpreting results of the forging process. Formality was evaluated by calculating tooth profile filling rate of helical gear. Change in required forming load was investigated when the entrance angle of forward extrusion tool die was changed from $30^{\circ}$ to $60^{\circ}$, also by finite element analysis. We suggest suitable tool entrance angles.

Sensitivity Analysis of a Bellows Expansion Joint subjected to Monotonic Loading Due to Structural Uncertainty (단조하중을 받는 벨로우즈 신축이음관의 구조적 불확실성에 의한 민감도 분석)

  • Son, Hoyoung;Lee, Jong-Ryun;Jeon, Bub-Gyu;Ju, Bu-Seog
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2023.11a
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    • pp.305-306
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    • 2023
  • 지반 침하 및 액상화 등에 따른 과도한 상대변위로 인한 매립배관 시스템의 손상을 저감시키기 위해 종종 벨로우즈 신축이음관은 사용된다. 벨로우즈 신축이음관의 성형과정에서 회선의 벽두께 감소와 같은 구조적인 불확실성이 발생할 수 있으며 특히, 벽두께 감소는 벨로우즈 신축이음관의 성능에 영향을 미칠 수 있다. 매립배관 시스템의 효율적인 유지관리를 위해 회선의 벽두께 감소에 의한 벨로우즈 신축이음관의 성능평가는 필요하다. 하지만 회선의 벽두께 감소가 벨로우즈 신축이음관의 성능에 미치는 영향을 조사하는 연구는 미미하다. 따라서 본 연구는 기초적인 연구로써 고충실도 유한요소 모델을 이용하여 단조하중을 받는 벨로우즈 신축이음관의 벽두께 감소에 의한 성능을 평가하고 민감도 분석을 수행하였다. 각 회선의 벽두께 감소를 20%로 적용하였을 때 최대하중은 약 3% 감소하는 것으로 나타났으며 2번 회선의 벽두께 감소가 최대하중 감소에 비교적 큰 영향을 미치는 것으로 나타났다.

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The Current Status of Recycling Process and Problems of Recycling according to the Packaging Waste of Korea (국내 포장 폐기물에 따른 재질별 재활용 공정 현황 및 재활용 문제점)

  • Ko, Euisuk;Shim, Woncheol;Lee, Hakrae;Kang, Wookgeon;Shin, Jihyeon;Kwon, Ohcheol;Kim, Jaineung
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.24 no.2
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    • pp.65-71
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    • 2018
  • Paper packs, glass bottles, metal cans, and plastic materials are classified according to packaging material recycling groups that are Extended Producer Responsibility (EPR). In the case of waste paper pack, the compressed cartons are dissociated to separate polyethylene films and other foreign substance, and then these are washed, pulverized and dried to produce toilet paper. Glass bottle for recycling is provided to the bottle manufacturers after the process of collecting the waste glass bottle, removing the foreign substance, sorting by color, crushing, raw materializing process. Waste glass recycling technology of Korea is largely manual, except for removal of metal components and low specific gravity materials. Metal can is classified into iron and aluminum cans through an automatic sorting machine, compressed, and reproduced as iron and aluminum through a blast furnace. In the case of composite plastic material, the selected compressed product is crushed and then recycled through melt molding and refined products are produced through solid fuel manufacturing steps through emulsification and compression molding through pyrolysis. In the recycling process of paper packs, glass bottles, metal cans, and plastic materials, the influx of recycled materials and other substances interferes with the recycling process and increases the recycling cost and time. Therefore, the government needs to improve the legal system which is necessary to use materials and structure that are easy to recycle from the design stage of products or packaging materials.