• Title/Summary/Keyword: 섬유.기지파손

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Micromechanical Computational Analysis for the Prediction of Failure Strength of Porous Composites (다공성 복합재의 파손 강도 예측을 위한 미시역학 전산 해석)

  • Yang, Dae Gyu;Shin, Eui Sup
    • Composites Research
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    • v.29 no.2
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    • pp.66-72
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    • 2016
  • Porosity in polymer matrix composites increases rapidly during thermochemical decomposition at high temperatures. The generation of pores reduces elastic moduli and failure strengths of composite materials, and gas pressures in internal pores influence thermomechanical behaviors. In this paper, micromechanical finite element analysis is carried out by using two-dimensional representative volume elements for unidirectionally fiber-reinforced composites with porous matrix. According to the state of the pores, effective elastic moduli, poroelastic parameters and failure strengths of the overall composites are investigated in detail. In particular, it is confirmed that the failure strengths in the transvers and through-thickness directions are predicted much more weakly than the strength of nonpored matrix, and decrease consistently as the porosity of matrix increases.

Prediction of Fatigue life of Composite Laminates using Micromechanics of Failure (미시역학적 파손이론을 이용한 복합재 적층판의 피로수명 예측)

  • Jin, Kyo-Kook;Ha, Sung-Kyu;Kim, Jae-Hyuk;Han, Hoon-Hee
    • Composites Research
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    • v.24 no.1
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    • pp.10-16
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    • 2011
  • Many tests are required to predict the fatigue life of composite laminates made of various materials and having different layup sequences. Aiming at reducing the number of tests, a methodology was presented in this paper to predict fatigue life of composite laminates based on fatigue life prediction of constituents, i.e. the fiber, matrix and interface, using micromechanics of failure. For matrix, the equivalent stress model which is generally used for isotropic materials was employed to take care of multi-axial fatigue loading. For fiber, a maximum stress model considering only stress along fiber direction was used. The critical plane model was introduced for the interface of the fiber and matrix, but fatigue life prediction was ignored for the interface since the interface fatigue strength was presumed high enough. The modified Goodman equation was utilized to take into account the mean stress effect. To check the validity of the theory, the fatigue life of three different GFRP laminates, UDT[$90^{\circ}2$], BX[${\pm}45^{\circ}$]S and TX[$0^{\circ}/{\pm}45^{\circ}$]S was examined experimentally. The comparison between predictions and test measurements showed good agreement.

Evaluation of Microscopic Deformation Behaviors of Metal Matrix Composite due to Heat Treatment by means of SFC Test and Acoustic Emission (음향방출과 SFC 시험법에 의한 금속복합재료의 기지재 열처리 효과에 따른 미시적 변형기구 특성 평가)

  • Kang, Moon-Phil;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.5
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    • pp.381-389
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    • 2000
  • Metal matrix composite(MMCs) have been rapidly becoming one of the strongest candidates for structural materials for high temperature application. It is well recognized that MMCs always experience at least one large cool-down from processing temperature before my significant applied service loading. Due to the large difference in thermal expansion coefficient between the fiber and matrix, large thermal residual stresses generally develop in composites. It was reported from many previous studies that the effects of thermal residual stress on mechanical properties and fracture behavior were much more complex and dramatic than conventional engineering materials. Therefore it is crucial to evaluate the effect of heat treatment which changes the characteristic of distribution of thermal residual stress in MMCs. Single fiber composite(SFC) test based on the balance in a micromechanical model is a quite convenient method to evaluate interfacial shear strength(IFSS) and the failure mode of composite. In this study the effect of heat treatment on IFSS and the microscopic failure mechanism of MMC is investigated by combining acoustic emission(AE) technique with SFC test. The characteristic of AE signal, IFSS and microscopic failure mechanism due to heat treatment condition is discussed.

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Progressive Failure Analysis and Strength Prediction based on Hashin Failure Criterion of Bolted Composite Joint (Hashin 파손이론을 이용한 복합재 볼트체결부의 점진적 파손 해석 및 강도 예측)

  • Kim, Seongmin;Kim, Pyunghwa;Doh, Sungchul;Kim, Hyounggun;Park, Jungsun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.936-938
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    • 2017
  • In this paper, the progressive failure analysis of a bolted composite joint which is used in combustion tubes of projectiles and weapon systems is performed. Hashin's failure criterion is considered as fiber tensile failure mode, fiber compressive failure mode, matrix tensile failure mode, and matrix compressive failure mode for this analysis. And this criterion is used to make user subroutine, UMAT. Through the progressive failure analysis we predicted failure strength and compared failure strength with specimen test result.

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A Study on the Evaluation of Fiber and Matrix Failures for Laminated Composites using Hashin·Puck Failure Criteria (Hashin·Puck 파손기준 기반 적층 복합재료의 섬유 및 기지파손 평가에 관한 연구)

  • Lee, Chi-Seung;Lee, Jae-Myung
    • Journal of the Society of Naval Architects of Korea
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    • v.52 no.2
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    • pp.143-152
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    • 2015
  • In the present study, the fiber and matrix failure of composite laminates under arbitrary biaxial stresses were evaluated based on separate mode criteria such as Hasnin and Puck theories. There is a limitation to predict the fiber-dominant and/or matrix-dominant failures under arbitrary stress states using limit criteria (maximum stress and maximum strain theories) and interactive criteria (Tsai-Hill and Tsai-Wu theories). There is little literature for failure analysis of ships and offshore composite structures considering advanced failure theories such as Hashin and Puck theories. Furthermore, there is not enough practical commercial finite element analysis (FEA) code which is basically adopted the separate mode criteria. Hence, in the present study, the user-defined subroutine of commercial FEA code ABAQUS for evaluation of fiber and matrix failures of composite structures was developed based on Hashin and Puck failure criteria. And then, the proposed subroutine was validated by comparing with a series of experimental results of carbon- and glass-implemented composite laminates to guarantee the reliability and usefulness of the developed method.

Life Prediction of Composite Pressure Vessels Using Multi-Scale Approach (멀티 스케일 접근법을 이용한 복합재 압력용기의 수명 예측)

  • Jin, Kyo-Kook;Ha, Sung-Kyu;Kim, Jae-Hyuk;Han, Hoon-Hee;Kim, Seong-Jong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3176-3183
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    • 2010
  • A multi-scale fatigue life prediction methodology of composite pressure vessels subjected to multi-axial loading has been proposed in this paper. The multi-scale approach starts from the constituents, fiber, matrix and interface, leading to predict behavior of ply, laminates and eventually the composite structures. The multi-scale fatigue life prediction methodology is composed of two steps: macro stress analysis and micro mechanics of failure based on fatigue analysis. In the macro stress analysis, multi-axial fatigue loading acting at laminate is determined from finite element analysis of composite pressure vessel, and ply stresses are computed using a classical laminate theory. The micro stresses are calculated in each constituent from ply stresses using a micromechanical model. Three methods are employed in predicting fatigue life of each constituent, i.e. a maximum stress method for fiber, an equivalent stress method for multi-axially loaded matrix, and a critical plane method for the interface. A modified Goodman diagram is used to take into account the generic mean stresses. Damages from each loading cycle are accumulated using Miner's rule. Monte Carlo simulation has been performed to predict the overall fatigue life of a composite pressure vessel considering statistical distribution of material properties of each constituent, fiber volume fraction and manufacturing winding angle.

Three Dimensional FE Analysis of Acoustic Emission of Composite Plate (복합재료 파손 시 발생하는 음향방출의 3차원 유한요소 해석)

  • Paik, Seung-Hoon;Park, Si-Hyong;Kim, Seung Jo
    • Composites Research
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    • v.18 no.5
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    • pp.15-20
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    • 2005
  • In this paper, damage induced acoustic emission in the composite plate in numerically simulated by using the three dimensional finite element method and explicit time integration. Acoustic source is modeled by equivalent volume source. To verify the proposed method, dynamic displacements due to the elastic wave are compared with the experiment when the fiber is broken in the single fiber embedded isotropic plate. For the laminated composite plates, the results are compared between homogenized model and DNS approach which models fibers and matrix separately. To capture high frequencies in the elastic wave, small time step size and a large number of meshes are required. The parallel computing technology is introduced to solve a large scale problem efficiently.

Strength Analysis of Composite Double-lap Bolted Joints by Progressive Failure Theory Based on Damage Variables (손상변수기반 점진적 파손이론을 이용한 복합재 이중 겹침 볼트 체결부의 강도 해석)

  • Kim, Sang-Kuk;Kweon, Jin-Hwe
    • Composites Research
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    • v.26 no.2
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    • pp.91-98
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    • 2013
  • A three-dimensional finite analysis method was proposed to predict the failure of composite double-lap bolted joints, which is based on the stiffness degradation method using damage variables and Hashin's three-dimensional failure criteria. Ladeveze's theory using damage variables to consider the matrix/shear damage was combined with stiffness degradation in fiber direction. Four different failure modes were considered including matrix compression/shear, matrix tension/shear, fiber compression, and tension failures. The friction between bolt and composite and the clamping force were considered using a commercial finite element software ABAQUS. The damage model was incorporated using the user-defined subroutine of the software. The predicted result was verified with the existing test result for bearing tension double shear and showed the deviation ranging 7~16% from test results.

Prediction and Evaluation of Progressive Failure Behavior of CFRP using Crack Band Model Based Damage Variable (Crack Band Model 기반 손상변수를 이용한 탄소섬유강화 복합재료 적층판의 점진적 파손 거동 예측 및 검증)

  • Yoon, Donghyun;Kim, Sangdeok;Kim, Jaehoon;Doh, Youngdae
    • Composites Research
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    • v.32 no.5
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    • pp.258-264
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    • 2019
  • In this paper, a progressive failure analysis method was developed using the Hashin failure criterion and crack band model. Using the failure criterion, the failure initiation was evaluated. If the failure initiation is occurred, the damage variables at each failure modes (fiber tension & compression, matrix tension & compression) was calculated according to linear softening degradation behavior and the variables are used to derive the damaged stiffness matrix. The damaged stiffness matrix is reflected to damaged material and the progressive failure analysis is continued until the damage variables to be 1 that complete failure of material. A series of processes were performed using FE commercial code ABAQUS with user defined material subroutine (UMAT). To evaluate the proposed progressive failure model, the experimental results of open hole composite laminate tests was compared with numerical result. Using digital image correlation system, the strain behavior also was compared. The proposed numerical results were coincided well with the experimental results.

Prediction and Calibration of Transverse Mechanical Properties of Unidirectional Composites with Random Fiber Arrangement Considering Interphase Effect (계면 특성을 고려한 무작위 섬유배치를 갖는 단방향 복합재료의 가로방향 기계적 물성 예측 및 보정)

  • Park, Shin-Moo;Kim, Do-Won;Jeong, Gyu;Lim, Jae Hyuk;Kim, Sun-Won
    • Composites Research
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    • v.32 no.5
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    • pp.270-278
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    • 2019
  • In this study, the transverse mechanical properties of the unidirectional fiber reinforced composite modeled with fiber, matrix, and interphase is predicted with the representative volume elements and is calibrated by adjusting the properties and thickness of the interphase by referring to the test results. While the conventional representative volume elements modeled with fiber and matrix shows high predictive accuracy for the longitudinal mechanical properties, but it shows some deviations in the transverse mechanical properties. In order to compensate such gaps, the interphase region is employed, and its mechanical properties are adjusted to improve the prediction accuracy according to various elastic modulus, thickness, and strength parameters. As a result, the deviation of the transverse elastic modulus and strength is reduced significantly similar to the test results of the unidirectional composites with the accuracy of the longitudinal mechanical properties preserved.