• Title/Summary/Keyword: 설비예지보전

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Development of the Compact Smart Device for Industrial IoT (산업용 IoT를 위한 초소형 스마트 디바이스의 개발)

  • Ryu, Dae-Hyun;Choi, Tae-Wan
    • The Journal of the Korea institute of electronic communication sciences
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    • v.13 no.4
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    • pp.751-756
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    • 2018
  • In smart factories and industrial IoT, all facilities in a factory are monitored over the Internet, thereby facility can reduce the downtime and increase the availiability by preventive maintenance before it breaks down. The abnormal conditions of the major facilities in the plant are caused by abnormal temperature rise, vibration, and variations in noise. Consequently, it is critical to develop a very small smart device that is easily installed in a small space to enable real-time monitoring of the vibration status of the facility. In this study, smart devices were developed for smart factory fault prediction and robustness management using ultra small micro-controllers with WiFi capabilities and MEMS acceleration sensors.

수배전설비 진단 및 보수점검

  • Sin, Hwa-Yeong;Lee, Gyu-Bok
    • Electric Engineers Magazine
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    • v.266 no.10
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    • pp.16-21
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    • 2004
  • 최근에는 설비의 이상진후를 포착함으로써 사고를 예지하고 치명적인 상태로 진전되기 전에 보완하는 이른바 예측보전 기술을 중심으로 하는 사고예방 방향으로 변화되어 가고 있다. <중략>

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Detection of electrical discharges and corona for electrical utilities & power distribution & transmission markets (전기 설비 및 송배전 분야의 부분방전과 코로나 탐지)

  • Choi, Hyung-Joon
    • Proceedings of the KIEE Conference
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    • 2006.07e
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    • pp.17-18
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    • 2006
  • 최근 전기설비의 용량이 커짐에 따라 전기설비와 송전설비 및 배전설비 등에서 발생되는 사고는 '2003년 코로나 방전에 의한 미국 동북부 정전사고와 같은 대형사고로 직결될 수 있기 때문에 전기설비에서 발생되는 코로나방전 검출을 통한 기간시설 및 송배전 설비에 대한 사고 원인을 사전 도출하여 전기설비의 장기간에 걸친 원활한 운용과 신뢰성 확보가 매우 중요하다. 이를 위해서 최적의 무정전 첨단계측장비의 필요성이 대두되고 있다. 현재 전력공급의 중단없이 설비의 이상유무를 진단, 감시하기 위한 기술이 활발히 진행되고 있으며 전기설비의 예고 없는 고장발생시 파생되는 악영향은 매우 심각하며, 국내의 경우 전기설비의 노후화로 대형 사고의 위험성이 매우 높아 이러한 사고의 예방을 위한 예지보전(예측보전)을 위한 기술에 대한 도입이 필요하다. 최근 미국전기연구원(EPRI)의 주도로 코로나가 전기설비에 미치는 부정적 영향에 대한 연구가 활발하게 진행되었으며 그 결과 코로나 방전으로부터 전기설비의 안정성과 신뢰성을 확보하고 사고를 방지하기 위한 진단기술로서 OFIL사(社)의 DayCorII가 개발되었다. 이 논문에서는 전력설비와 송전 및 배전분야에 있어 발생하는 코로나 방전의 영향과 이를 탐지하는 진단기술에 대하여 초점을 맞추고자 한다.

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Autoencoder Based N-Segmentation Frequency Domain Anomaly Detection for Optimization of Facility Defect Identification (설비 결함 식별 최적화를 위한 오토인코더 기반 N 분할 주파수 영역 이상 탐지)

  • Kichang Park;Yongkwan Lee
    • The Transactions of the Korea Information Processing Society
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    • v.13 no.3
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    • pp.130-139
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    • 2024
  • Artificial intelligence models are being used to detect facility anomalies using physics data such as vibration, current, and temperature for predictive maintenance in the manufacturing industry. Since the types of facility anomalies, such as facility defects and failures, anomaly detection methods using autoencoder-based unsupervised learning models have been mainly applied. Normal or abnormal facility conditions can be effectively classified using the reconstruction error of the autoencoder, but there is a limit to identifying facility anomalies specifically. When facility anomalies such as unbalance, misalignment, and looseness occur, the facility vibration frequency shows a pattern different from the normal state in a specific frequency range. This paper presents an N-segmentation anomaly detection method that performs anomaly detection by dividing the entire vibration frequency range into N regions. Experiments on nine kinds of anomaly data with different frequencies and amplitudes using vibration data from a compressor showed better performance when N-segmentation was applied. The proposed method helps materialize them after detecting facility anomalies.

A Case Study of the Breakdown Evaluation to the Machine at the Steel Company (철강회사에서 기계 고장 진단 사례연구)

  • Hong, Tae-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.2
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    • pp.195-202
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    • 2015
  • Rotating equipment seldom fails without notice, so breakdowns can usually be predicted and avoided by watching for signs of failure. In this paper, We study case for rotary machine with a breakdown analysis. Also We analyze the solution of the safety and the future breakdown of the each rotary machine through vibration analysis using measurement data. The implementation of the measurement and the test results are discussed. The result with suggested method showed netter stable Condition Monitoring & Diagnostics.

Implementation of Real-time Data Stream Processing for Predictive Maintenance of Offshore Plants (해양플랜트의 예지보전을 위한 실시간 데이터 스트림 처리 구현)

  • Kim, Sung-Soo;Won, Jongho
    • Journal of KIISE
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    • v.42 no.7
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    • pp.840-845
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    • 2015
  • In recent years, Big Data has been a topic of great interest for the production and operation work of offshore plants as well as for enterprise resource planning. The ability to predict future equipment performance based on historical results can be useful to shuttling assets to more productive areas. Specifically, a centrifugal compressor is one of the major piece of equipment in offshore plants. This machinery is very dangerous because it can explode due to failure, so it is necessary to monitor its performance in real time. In this paper, we present stream data processing architecture that can be used to compute the performance of the centrifugal compressor. Our system consists of two major components: a virtual tag stream generator and a real-time data stream manager. In order to provide scalability for our system, we exploit a parallel programming approach to use multi-core CPUs to process the massive amount of stream data. In addition, we provide experimental evidence that demonstrates improvements in the stream data processing for the centrifugal compressor.

A Case Study of the Breakdown Evaluation to the Rotary Machine (회전기계의 고장안전진단 사례연구)

  • Hong, Tae-Yong;Park, Soo-Hong
    • The Journal of the Korea institute of electronic communication sciences
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    • v.10 no.2
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    • pp.189-194
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    • 2015
  • In this paper, We study case for rotary machine with a breakdown analysis. Also We analyze the solution of the safety and the future breakdown of the each rotary machine through vibration analysis using measurement data. The implementation of the measurement and the test results are discussed. The result that is applied condition Monitoring & Diagnostics on this paper show the future breakdown of rotary machine.

A Study on the Build of Equipment Predictive Maintenance Solutions Based on On-device Edge Computer

  • Lee, Yong-Hwan;Suh, Jin-Hyung
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.4
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    • pp.165-172
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    • 2020
  • In this paper we propose an uses on-device-based edge computing technology and big data analysis methods through the use of on-device-based edge computing technology and analysis of big data, which are distributed computing paradigms that introduce computations and storage devices where necessary to solve problems such as transmission delays that occur when data is transmitted to central centers and processed in current general smart factories. However, even if edge computing-based technology is applied in practice, the increase in devices on the network edge will result in large amounts of data being transferred to the data center, resulting in the network band reaching its limits, which, despite the improvement of network technology, does not guarantee acceptable transfer speeds and response times, which are critical requirements for many applications. It provides the basis for developing into an AI-based facility prediction conservation analysis tool that can apply deep learning suitable for big data in the future by supporting intelligent facility management that can support productivity growth through research that can be applied to the field of facility preservation and smart factory industry with integrated hardware technology that can accommodate these requirements and factory management and control technology.

Sound Detection System of Machines in Thermal Power Plant. (화력발전 설비의 사운드 모니터링 시스템)

  • 이성상;정의필;손창호
    • Proceedings of the Korea Institute of Convergence Signal Processing
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    • 2003.06a
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    • pp.157-160
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    • 2003
  • 발전소에서 운전중인 기계들의 안전운전과 예지 보전을 위하여 발전설비의 고장 감지 및 진단과 상태 모니터링은 중대한 역할을 담당하고 있다. 이 연구에서는 설비의 안전하고 신뢰적인 운전을 위한 기계의 작동상태를 사운드 정보로 획득하고 분석하는 시스템을 제안하였다. 사운드 정보의 사용은 적은 양의 채널의 사용으로 많은 기계 및 설비의 이상 유무의 판별을 가능케 하며, 이를 획득하기 위하여 3개의 마이크로폰, 다채널 A/D변환기, 다채널 I/O Sound Card(Soundtrack DSP24) 및 PC로 시스템을 구성하였다. 소프트웨어 개발언어로서 Microsoft Visual C++ 및 MATLAB을 이용하였다. 화력 발전소에 운전중인 주요기계들의 사운드 정보를 취득하여 취득한 기계별 사운드 정보를 이용하여 주파수 특성을 파악하고, 이를 이용하여 기기의 운전 상태진단을 가능하게 한다.

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