• Journal of the Korean Society of Systems Engineering
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• v.4 no.2
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• pp.1-13
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• 2008

The development of hull curved plate forming automation system in ship production field begins from the need of stakeholders such as enterprise organization, who need the reduction of cost and time and improvement of productivity, and end users who work for this production process. Even though hull curved plate forming automation system has small scale, it is reasonable to consider the system as an interdisciplinary system, because the system includes all of hardware, software, human and information and has a specified objective to be performed. In this paper, introduction of 4 leading Model-Based Systems Engineering (MBSE)methodologies is described and SysML(Systems Modeling Language), which is designed to analyze, specify, design, and verify complex systems, is introduced in order to support those methodologies. Especially, SysML is applied to system modeling of hull curved plate forming automation system and focused on. The structure diagrams and behavior diagrams based on operational context of the automation system are used to make system architecture. The performed application of SysML to the hull curved plate forming automation system shows an example of applying SysML to the development of other autonomous systems in ship production domain.

• Journal of the Society of Naval Architects of Korea
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• v.44 no.5
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• pp.517-525
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• 2007

This paper presents how to approximate an optimal shape of roll bending process in the fabrication of a curved shell plate. The roll bending process usually makes the cylindrical or conic shape from an initial flat plate. It means that the final shape is developable or its surface representation has zero Gaussian curvature. The fabrication shape is important in order to find process parameters of roil bending. An optimal concept is used to determine the developable fabrication shape which is in the closest proximity to the design surface or the given shell plate and is subject to developability. The results and the efficiency of this algorithm are evaluated by applying to some shell plates. Furthermore, the fabrication shape will be fundamental information for other process parameters of roll bending such as the vertical displacement of the center roller and the rolling directions.

• Journal of the Society of Naval Architects of Korea
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• v.56 no.1
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• pp.66-74
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• 2019

In the field of shipbuilding design, the use of 3D CAD is becoming commonplace, and most of the large shipyards are conducting 3D design. However at the production site, workers are still working on 2D drawings rather than 3D models. This tendency is even worse in small-scale shipyards and block manufacturing shops. Particularly, in a manufacturing shop that is engaged in the outsourcing of blocks, it may not be possible to provide 3D model. However, the demand for 3D models in the production field is steadily increasing. Therefore, it would be helpful if 3D model could be generated from a 2D drawing. In this paper, we propose a method to extract template and unfolded surface shape information from shell template offset drawing using computer vision technology. Also a 3D surface model was reconstructed and visualized from the extracted information. The result of this study is thought to be helpful in the work environment where 3D model information can not be obtained.

• Journal of the Society of Naval Architects of Korea
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• v.52 no.1
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• pp.70-76
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• 2015

The ship hull is accomplished by assembling various curved surfaces. There are numerous existing methods for ship hull processing, which need certain appropriate processing methods to enable it to be more efficient. The curved hull plates can be divided into convex region and saddle region. It is common to use line heating method to form a saddle region, when it comes to a convex region, it will be triangle heating method to be utilized. A precise analysis for curvature domain is required for the application of proper processing method. There exist various problems on existing calculation methods of curvature domain. Therefore, a more powerful method is demanded to it more accurately. In this study, a method called Dual Contouring is applied to extract curved surfaces, which is able to improve accuracy of extracted area. Based on all above, a best-suited heat processing method should be selected.

• Journal of the Society of Naval Architects of Korea
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• v.55 no.2
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• pp.136-143
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• 2018

3-D templates are produced to evaluate completeness of the shell plates during the forming process, which is an essential step for the ship production. They are mostly produced in advance during the detail/production design stage, but occasionally they are requested by the shell plate forming department, because it is impossible to predict accurately the necessities of them at the design stage. This results in a huge loss of man-hour and a bottleneck. In order to resolve this issue while reducing the dependence on other department, the process of manufacturing the 3-D templates needs to be automated. Therefore, this study proposes an automatic system that calculates the manufacturing information of the 3-D templates with only geometric information of the shell plates. The system considers the thickness and the cutting method of the parts of the 3-D templates and some options are provided to reflect the intention of the worker.