• Title/Summary/Keyword: 선조립 공법

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Construction of Super-block Unit Curtain Wall for High-rise Buildings Utilizing a Specialized Installing Equipment (전용 양중틀을 활용한 초고층 건물의 슈퍼블럭 유닛 커튼월 시공)

  • Chung, Sam-Yong;Lee, Sang-Heon;Ohk, Young-Mu
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2004.11a
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    • pp.174-181
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    • 2004
  • We will introduce a method of construction of super-block curtain wall applied to Tower Palace III which is the highest high-rise complex building in Korea. Up-up method is utilized on Tower Palace III to shorten the term of works and it is that the curtain walls for the belt wall part are installed after the rests. The belt wall structure increases the horizontal structural stiffness of the building. The method of construction of super-block curtain wall is developed and used to raise and install the curtain wails of the belt wall floor. It is that the large block of curtain walls corresponding to three stories is fabricated on the ground in advance and the block is installed at a time by a tower crane. Specialized installing equipment :,s newly developed and applied to install the super-block. curtain wail. The curtain wall of the upper floor of the belt wall part is installed after the super-block. The installing equipment for this floor is developed utilizing a mini excavator and vacuum suctions. The application of this method had made it possible to omit the setting up the scaffold and financial profits such as the shortening of the terms of works was realized. The safety of works was secured and the productivity was also improved.

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A Study on the Pre-fabrication of Three-story Column Re-bars for Saving Construction Time of High-rise Buildings (초고층 건물 공기단축을 위한 기둥철근 3개층 선조립공법에 관한 연구)

  • Kim, Gwang Hee;Kim, Jae Yeob;Seo, Deok Seok;An, Sung Hoon;Choi, Hee Bok;Jung, Beong Won
    • KIEAE Journal
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    • v.7 no.2
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    • pp.39-46
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    • 2007
  • A high-rise building construction in Korea has some problems in engineering, construction and management technologies although the high-rise building construction is recently booming. In addition, the lack of skilled construction labors is increasing, so the development for methods is needed to reduce the labors by prefabrication and mechanization. A re-bar work is one of very important works with regard to cost and schedule management in the high-rise building construction. Nevertheless, the re-bar work has some problems that it is needed many re-bars for joints linking and much time for lifting due to high-rise buildings, and it is difficult to level the skill of labors. So, in this study, the pre-fabrication of three-story height in column re-bars is proposed and the results of an implementation are analyzed and explored by a case study. As the results of case study, the pre-fabrication of three-story heights in column re-bars could reduce the cost in the re-bar work and accelerate the time in the structural frame work. In addition, the pre-fabrication of three-story height in column re-bars could solve the problems such as the waste of many re-bars for joints linking, and the lack of the skilled labors.

Construction Application of a Newly Developed Form-Latticed Prefabricated Steel Reinforced Concrete Column (Form-LPSRC 기둥 개발 및 적용 연구)

  • Baek, Hojin;Lee, Seung-Hwan;Kim, Sooyoung
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.5
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    • pp.487-495
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    • 2014
  • Shortening the construction duration of structural frame work is extremely important because the work accounts for a major percentage of all cost and duration in large projects. For this reason, new construction methods to reduce the duration of structural frame work are being continuously studied and developed. A PSRC composite column, which uses steel angles instead of H-beams, has the advantages of flexural strength and ductility. Moreover, with this PSRC technique, conventional work for reinforcing bars in columns in practice can be skipped. However, one limitation exists in which the form work is still required. This research proposes a Form-LPSRC column method that is prefabricated with the column frame that includes permanent forms attached. Feasibility was examined with mock-up specimens and finally, the technique applied to real practice. Compared to the conventional SRC column method, this study demonstrated that the proposed technique has many advantages in construction duration, cost, quality, safety and environment.

Mock-up Test for Nuclear Power Plant Rebar Modulation Applying Febrication (선조립공법을 활용한 원전구조물 철근모듈화 Mock-up 실험연구)

  • Lim, Sang-Jun;Lee, Byung-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.13-14
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    • 2015
  • To minimize construction of nuclear facility, it is required to reduce reinforcing bar amount and solve reinforcing bar concentration and for this, it is necessary to develop appication design technology and modular of high strength reinforcing bar. Hence, KHNP reduces excessive reinforcing bar amount which can cause possibility of poor construction of concrete through design standard development and modular of nuclear facility structure using high strength reinforcing bar to raise economics and has its purpose to maintain high-level safety and durability as they are. After reviewing the rebar drawing of the NPP structures and performing the mock-up test, the rebar modulation method in the various area of the NPP Structure has been established.

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Experimental Study on Field Applicability of Tightened Coupler with Two-Way Threading (양방향 나사산 체결방식을 활용한 완전밀착형 커플러의 시공성 분석)

  • Park, U-Yeol;Hong, Seong-Wook;Yang, Jin-Kook;Ko, Suck-Hwa;An, Sung-Hoon
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.1
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    • pp.87-93
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    • 2014
  • A tightened coupler with two way-threading is suggested to overcome the previous one-way threaded coupler. The experiment and a mock-up test were conducted to analyze the constructability of the suggested coupler. The aim of the mock-up test was to assemble the suggested coupler in horizontal rebar of mat footing and vertical rebar of semi-fabricated column bars. The method using the suggested coupler in semi-fabricated column bars is developed by analyzing the problem of fabricated column bars using the one-way threaded coupler. The result of the mock-up test showed that the time required to assemble the suggested coupler in the horizontal bars is shorter than it is for the one-way threaded coupler. In addition, the method using the suggested coupler in semi-fabricated column bars has advantages such as lower working loads, supporting safe work and strongly tightening the rebar. From these results, it is revealed that the suggested coupler is adequate to use in rebar work in terms of cost, quality and time.

Experiment and Nonlinear Analysis of DH Beams with Steel Form (외부철판이 사용된 DH Beam의 휨거동에 대한 실험 및 비선형해석)

  • Moon, Jeong-Ho;Oh, Young-Hun
    • Journal of the Korea Concrete Institute
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    • v.26 no.2
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    • pp.171-179
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    • 2014
  • The purpose of this study is to evaluate the structural performance of DH beams. DH beam construction method uses thin steel plates as form-works and structural elements. The prefabricated plates and rebars of DH beams were transported to a construction site and erected for casting concrete at the site. In this study, the contribution of steel plates to the flexural strength was evaluated since the plates were expected to play a role as reinforcements. Five test specimens were made for experimental and analytical studies. They consisted of two DH beams for the positive moment test and two DH beams for the negative moment test and a RC beam for the comparison purpose. Test results on DH beams were compared with design equations and the RC beam test result. It was proven that DH beams demonstrated the good flexural behavior showing sufficient strengths and deformation capacities. Flexural strengths, principal strains of concrete, and rebar stresses were evaluated through nonlinear finite element analyses for two test beams. The analyses also showed that steel plates can contribute to the enhancement of flexural strength of DH beams. Based on experimental and analytical studies, it was concluded that steel plates of DH beams can be used as good flexural reinforcements.

Experimental Evaluation of the Flexural Behavior of SY Permanent Steel Form for RC Beam and Girder (SY 비탈형 보 거푸집의 휨 거동에 대한 실험적 고찰)

  • Bae, Kyu-Woong;Boo, Yoon-Seob;Shin, Sang-Min
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.1
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    • pp.11-21
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    • 2022
  • Currently, in the domestic construction industry, the free web method has been emerging as a potential solution to the shortage of skilled workers due to the prolonged COVID-19 crisis, as it helps in securing economic feasibility through shortening the construction period and reducing labor costs. To consider one part of the construction method, in this study, the bending behavior according to the load was evaluated for the SY slope-type beam formwork, which was manufactured at a factory, assembled with rebar, brought into the site, and then poured into the site. For the SY Beam standard cross-sectional shape, a cross-sectional dimensional width of 400mm and depth 600mm determined through structural modeling using the MIDAS GEN program were applied. A total of 6 specimens were made with a member length of 5,000mm, 5 specimens and one RC specimen in the comparison group were manufactured in real-size format using the thickness of the steel plate(0.8, 1.0, 1.2mm) as a variable, and bending experiments were performed. In the bending test, the steel plate deck showed high initial stiffness and maximum strength as it yielded, which showed that it sufficiently contributed to the flexural strength. It is judged that additional analysis and experimental studies for 1.05, 1.1, and 1.15mm are needed to derive the appropriate steel plate thickness and the method for calculating the tensile force contribution of the steel plate to secure the manufacturing, construction and economic feasibility of SY Beam in the future.

An Experimental Study of Tension Properties on New Developed Up-Set Coupler (Up-Set Coupler 이음철근의 인장특성에 대한 실험적 연구)

  • Sim, Jong-Sung;Park, Cheol-Woo;Kang, Tae-Sung;Kim, Tae-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.12 no.5
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    • pp.109-115
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    • 2008
  • As structures are getting super-rise and large-sized, introducing the construction methods such as prefabrication of bar-meshes and complex method are being actively discussed to pursue the high quality of reinforced concrete, the simplification of field works, and the reduction of duration, as well as the study on how to connect reinforcing rods, which occurs while applying the same methods, is in progress Also, the pressure welded joint is a kind of method that heats the ends of reinforced bars locally and joint them, and after the pressure welding, the vulnerable part in the reinforced bar occur. Thus, in the construction field, the throughout quality control is necessary because of the delayed duration and the lowered construct ability. In this study, of the traditional lap splice method and the mechanical splice one, the screw coupler, we tried to look into through experiments the prefabrication method of bar-meshes, a typical joint method usually used for the joint parts for PSC structures applying the reinforced bar with its big diameter, and a newly-developed up-set coupler method. And we also examined the characteristic of tensile.