• Journal of the Korean Society for Precision Engineering
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• v.16 no.7
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• pp.94-100
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• 1999

This study adopted the ultra precision machining system which was composed of an air bearing spindle, a granite bed, air pad and a linear feeding mechanism. It also applied the cutting experiment on the aluminum alloy. To evaluate the safety of high speed machining, we examined the surface roughness according to the changes of cutting speed and obtained the speed limit. This paper also studied the effect of cutting condition such as feed rates and depths of cut on the surface roughness within the speed limit. This provided practical information regarding ultra precision machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.862-865
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• 2000

The object of this paper is to evaluate the surface roughness using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. $L_9{3^4}$ orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. And the analysis of variance (ANOVA)-test has been used to check the significance of cutting parameters. Using the result of ANOVA-test, the experimental equation of surface roughness, which consists of only significant cutting parameter - feed rate, has been developed. The coefficient of determination of this equation is 0.962.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1033-1036
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• 2001

The object of this paper is to find out a coolant level, which is economic and similar to the conventional level, high level, in cutting temperature. For this, new coolant level, called a low level, was proposed, which is about 1/4 of conventional level. And the cutting temperature of each coolant level in turning was analyzed using statistical method. Firstly, it was analyzed that the temperature mean of each coolant level is not equal by ANOVA-test. Secondly by Tukey's HSD, one of multiple comparisons, it was analyzed that the temperature mean of low level is similar to that of high level and different from that of none level.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.385-388
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• 1997

As the environmental regulations become stricter, new machining technologies are being developed which takes envi ronmenta 1 aspects into account . Since cut t ing oi I has some impact on environment. many researches are being carried out to minimize the use of cutting oi I. The methods for minimizing cutting oil usage includes the following techniques: I ) Cooling of tools and work piece. 2) Useage of compressed cooling air for the removal of chip. 3) Minimal useage of environment-friendly vegetable cutt:ngoiI for lubrication between chip and tools. Since the turning machine is continuous, tools are under constant thermal load and tool wear increases as the lubricative performance degrades. Also surface roughnesses have a direct influence on turning. In order to examine the characteristics of turningmachining, this work investigates experimentally the degree of tool wear and characteristics of surface roughness in relation to machining conditions, supply methods, and cooling methods.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.3
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• pp.50-55
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• 2008

In this paper, we propose a new shape compensation scheme to make up for the difference in groove radius between the formed tools and the machined bearing raceways, which inherently takes place during machining the ball bearing raceways by the turning process using conventional formed tools. The associated conventional methods of the formed tool design and its modification such as a simple depth compensation method and a graphical compensation method are introduced and the latter, which has been known to be the better of the two, is experimentally investigated in detail to reveal its drawback. The algorithm is given and it is applied to develop a formed tool design program. The program developed by the presented approach is successfully applied to design the formed turning tool for the bearing raceways.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2003.04a
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• pp.416-421
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• 2003

To obtain the surface roughness with range from l0nm to In n need a ultra-Precision machine, cutting condition and the study of materials. And n have to also consider the chip and vibration of diamond tool during processing. In this paper, the cutting conditions for getting mirror surface of aluminum alloy have been examined experimentally by using ultra-precision turning and single crystal diamond tool. In generally, the cutting conditions have effect on the surface roughness in ultra-precision turning. The result of surface roughness was measured by the ZYGO New View 200.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2002.10a
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• pp.147-152
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• 2002

The mechanism of the aerosol(mist) generation generally consists of spin-off, splash, and evaporation/condensation. Host researchers showed some theoretical model for predicting the particulate size and generation rate without real cutting in turning operation. These models were based on the spin-off mechanism, and verified good for modeling the process. However, in real machining, the cutting tool destroys the flow direction of the cutting fluid and generate the heat by the relative motion of between tool and workpicee, and so the mass loading of the mist is greatly increased as compared with non-cutting. In this paper, we show some experimental data that the mist formation characteristics of cutting is different from that of non-cutting.

• Journal of the Korean Society for Precision Engineering
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• v.7 no.2
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• pp.85-94
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• 1990

In automatic metal cuttings, the chip control is one of the serious problems. So the automatic detection of chip forms is essential to the chip control in automatic metal cuttings. Cutting experiments were carried out under the variety of cutting conditions (cutting speed, feed, depth of cut and tool geometry) and with workpiece made of steel (S45C), and cutting forces were measured in-processing by using a piezoelectric type Tool Dynamometer. In this report, the frequency analysis of dynamic components, the upper frequency distributions, the ratio of RMS values, the numbers of null point and the probability density were calculated from the dynamic componeents of cutting forces filtered through various band pass filters. Experimental results showed that computer chip form monitoring system based on the cutting forces was designed and simulated and that 6 type of chip forms could be detected while in-process machining.

• Journal of the Korean Society for Precision Engineering
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• v.11 no.5
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• pp.189-198
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• 1994

The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.34 no.1
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• pp.52-59
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• 2011

가계가공은 절삭 부위의 냉각작용과 윤활작용을 위해 절삭유를 많이 소모한다. 절삭유는 염소계의 극압첨가제 등이 함유되어 있어 작업자들에게 유독할 뿐만 아니라 대기의 오염을 초래하여 청정생산을 저해하게 되므로 이런 전통적인 방법은 작업자의 직업병으로부터 보호와 환경보호를 위하여 새로운 가공방법으로 변경되어야만 한다. MQL 기계가공 방법은 절삭유를 아주 소량 소모하므로 청정생산을 위한 대안으로 떠오르고 있지만 많은 작업자들이 이에 대한 기술적인 확신이 부족하여 이 방식의 사용을 주저하고 있다. 본 연구는 MQL 가공 방식에서 가공의 특성을 파악하여 표면거칠기에 영향을 미치는 인자와 범위를 찾고자 다양한 실험을 계획하고 그 결과를 분석하였다. 실험의 계획에서는 각 가공의 특성을 잘 나타낼 수 있는 인자와 수준을 선정하고, 다양한 상황의 결과를 분석하여 MQL 가공의 특성과 최적의 가공조건을 도출하였다. 본 연구의 실험 및 분석의 결과로서, 절삭 파라미터와 그의 수준이 가공특성을 잘 반영할 수 있도록 적절히 선택된다면 MQL 기계가공은 표면거칠기 향상 및 원가절감이나 환경보호 측면에서 절삭유 윤활방식을 대체하는 green manufacturing을 위한 대안이 될 수 있음을 보였다.