• Title/Summary/Keyword: 선삭 가공

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Turning of Plastic Mold Steel(STAVAX) using Whisker Reinforced Ceramic (단침보강 세라믹 공구를 이용한 플라스틱 금형강(STAVAX)의 선삭가공)

  • Bae, Myung-Il;Lee, Yi-Seon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.36-41
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    • 2012
  • In this study, we turning plastic mold steel (STAVAX) against cutting speed, depth of cut, feed rate using whisker reinforced ceramic tool (WA1). To predict cutting force, analyze principal, radial, feed force with multi-regression analysis. Results are follows: From the analysis of variance, affected factor to cutting force feed rate, depth of cut, cutting speed in order and cutting speed was very small affect to cutting force. From multi-regression analysis, we extracted regression equation and the coefficient of determination$(R^2)$ was 0.9, 0.88, 0.856 at principal, radial and feed force. It means regression equation is significant. From the experimental verification, it was confirmed that principal, radial and feed force was predictable by regression equation.

ENGINEERED SURFACE CONTROL IN TURNING PROCESS (선삭에서의 가공 표면 제어)

  • 홍민성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.48-57
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    • 1995
  • The feasibility of generating controller surface topographies in single-point conventional turning operations is investigated. First, a mathematical model of the surface generation process was developed. Second, in order to control the texture of the machined surface, a micro-positioning stage and the associated command generation software were designed and built. Experimental examples have shown that surface texture can be precisely controlled and is in good agrement with the theoretical predictions.

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A Study on the Metallic Surface Roughness Measurement in Turning by Laser Beam(II) (선삭가공시 레이저 빔을 이용한 금속의 표면 거칠기 측정에 관한 연구(II))

  • 김희남;황재연;이주상;하상용
    • Journal of the Korean Society of Safety
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    • v.9 no.1
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    • pp.19-27
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    • 1994
  • A laser-based in-process measurement system for the evaluation of surface roughness In turning Is reported. The proposed measuring system makes it possible to detect the surface roughness not only circumferential path but also along the feed direction even during machining. Also, it permits the real-time measurement of surface roughness In dynamic condition.

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Turning and Metallic Characterization for Piston Materials of Automobile (자동차용 피스톤소재의 금속적 특징 및 선삭 가공 특성)

  • 채왕석;김경우;최현민;김동현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.202-206
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    • 2001
  • The purpose of this research was to study the influence of machining characteristics for aluminum alloys. The effect of metallic microstructural variables on the measures of machinability of aluminum alloys has no been adequately investigated. Machining Characteristics are influenced significantly by mechanical characteristics, composition and structure of material etcs. For improvement of machining characteristics, various studies are reported. In this paper, composition elements add to aluminum alloys within the limit of sustaining mechanical characteristics of metallic material. We have analyzed dynamic characteristics of cutting resistance, tensile strength value, hardness value etcs.

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Assessment of specific cutting energy characteristics during turning SM45C steel (SM45C의 선삭가공시 비절삭에너지 특성평가)

  • 이영문;양승한;최봉환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1012-1015
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    • 2001
  • The purpose of this paper is to evaluate the specific cutting energy characteristics during turning SM45C steel. Using the orthogonal array method the specific cutting energy has been predicted. And the significance of the equation is checked by ANOVA test. Predicted values of specific cutting energy are well concide with the measured ones. When the feed rate becaomes larger than 0.5mm/rev, predicted specific cutting energy increases.

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실험계획법에 의한 화인세라믹스 원통래핑의 최적화에 관한 연구

  • 최민식;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.145-150
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    • 1992
  • 화인세라믹의 우수한 공학적 특성으로 인한 최근의 이용가치 증대와 더불어 세라믹의 고정도 가공에 대한 관심이 높아지고 있다. 다이아몬드휠을 이용한 연삭이나 다이아몬드 공구를 이용한 선삭에 의해 세라믹의 고정도 표면생성을 실현시키고자 하는 연구가 활발히 진행되고는 있으나 아직 미흡한 상태에 있다. 따라서 전통적으로 고정도 표면생성에 널리 용되어 온 래핑에 의한 표면다듬질이 현재 행하여지고 있는 일반적인 방법이다. 본 연구에서는 화인세라믹의 고정도 표면생성을 위한 원통래핑 공정의 최적화 방법으로 실험계획법의 한 응용분야인 반응표면분석법을 이용하였으며 그 결과, 적은 재료와 시간으로 능률적이고 체계적인 실험 및 통계적인 분석을 통해서 원통세라믹의 고정도 표면생성을 위한 최적래핑조건을 찾아내었다.

A Study on the Metallic Surface Roughness Measurement in Turning by Laser Beam (선삭가공시 LASER BEAM을 이용한 금속의 표면 거칠기 측정에 관한 연구)

  • 김희남;남무호;황재연;박희재
    • Journal of the Korean Society of Safety
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    • v.6 no.4
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    • pp.58-65
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    • 1991
  • In - process measurement of surface roughness is introduced which employs an optical method by using laser beam. This makes it possible to detect the surface roughness not only along the circurnferential path but also along the feed direction even during machining. The maximum roughness value is always abtainable from the reading along the feed direction.

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A Study on Cutting Model for the Plastic Deformation on Turning Operation (선삭 가공면의 변형에 관한 절삭모델에 대한 연구)

  • Cha, Il-Nam;Kim, Yoon-Jeh
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.1
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    • pp.29-39
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    • 1988
  • Plastically deformed layer beneath metal surface machined by orthogonal cutting was evaluated in terms of residual stress, microvickers hardness, side spread, and the side strain. An attempt was made to predict the depth of layer according to machining conditions particularly tool geometry and the shear plane angle. In this paper, we employed two models concerning the sliplines. The exact model was validated by comparision of computed and measured tool force and its angle, and the model offers an upper boundary of the deformed layer to be in good agreement with the experiment.

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Vibration Analysis of a Lathe Performing Non-Circular Cutting (비원형 단면의 선삭 가공시 발생하는 진동해석)

  • 신응수;박정호
    • Journal of KSNVE
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    • v.10 no.2
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    • pp.291-298
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    • 2000
  • This paper intends to provide an analytic vibrational model of non-circular cutting by a lathe and to investigate its stability criteria. A single degree-of-freedon model based on the orthogonal cutting theory has the characteristics of parametric excitation due to the nonlinear cutting force that changes periodically its direction as well as its magnitude. The Floquet theory has been applied to investigate the stability of the linearized system and the stability diagrams have been obtained with respect to the ovality, the cut velocity and the cut depth. Also nonlinear analysis has been performed to verify the linear analysis and compare the results with those from circular cutting. Results show that a critical cut depth is decreased as the ovality is increased while a critical cut velocity is increased as the ovality is increased. Also, a good agreement in critical conditions has been observed between the linear and nonlinear analyses for the ovality less than 2%. Accordingly, the linear analysis can be said to be applicable for most practical oval cuttings whose ovality are much less than 2%.

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