• Journal of the Korean Society of Marine Environment & Safety
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• v.20 no.6
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• pp.788-793
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• 2014

In this study, the electrical power consumption saving effect is studied through installing an inverter which is able to control the R.P.M. of marine sea water pump by effective flow control. The study looks at how sea water pump's flow control influences on the system without the Marine Growths Protection System(MGPS). Auxiliary sea water pump and refrigerator sea water pump in training ships, which are always operated not only in harbor but also in navigation, was used in the experiment and the experiment was conducted by dividing into harbor and navigation. As a result of research, in the case the sea water temperature is under $18^{\circ}C$, the operation was possible with a 58.3 % decrease in pump R.P.M. and electric power consumption was saved by 50 %. In spite of the sea water temperature increasing upto $34^{\circ}C$, pump R.P.M. at 91.6 % was sufficient to operate with a 20 % electric power consumption saving effect. In the pipelines without MGPS, lowering R.P.M. along with lowering pressure results in the attachment of various marine growths.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.11
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• pp.7878-7884
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• 2015

Marine sea water pump with impeller using carbon fiber block was developed to prevent the impeller corrosion by the salinity. A numerical analysis was carried out in order to optimize the impeller and volute design for marine sea water pump and to investigate the sensitivity of the related parameters(impeller thickness, surface roughness) using CFD commercial code. The impeller thickness is limited because of the weight. Since the impeller using the carbon fiber lights, the thickness which has a maximum efficiency can be used. The results show that the surface roughness leads to an 7% reduction in pump efficiency.

• Journal of the Korean Society of Marine Environment & Safety
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• v.23 no.4
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• pp.400-406
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• 2017

The model used in this study was reversed to analyze the cause of excessive damage that occurred inside the rotating system and pipe system of a centrifugal-type seawater pump on a ship. For this purpose, internal flow analysis on a cooling seawater pump was performed using CFD. As a result, the shape and boundary conditions of the target pump were set by reverse engineering, and pump efficiency at a design operating point of $125m^3/h$ was calculated as 85.3 % with a head of 32.0 m. The maximum efficiency point of the target pump was estimated to be 86.2 % at $150m^3/h$, but this differed from the actual operating point. At $112.5m^3/h$, which was the lowest flow point, flow was unstable due to the characteristics of the low flow point and analysis convergence was not good. The purpose of this study was to clarify the cause of ongoing cavitation in seawater pumps and piping systems in operation. Future research will be needed to clarify causes for pipe systems in the future by performing calculations for the total piping system of an inlet and outlet, in addition to measuring the flow rate of each branch pipe.

• Journal of the Korea Institute of Information and Communication Engineering
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• v.23 no.9
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• pp.1025-1031
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• 2019

This study proposes a PCS that enables efficient operation of seawater pumps for ships by implementing ML-based algorithms. Seawater temperature, RPM and power consumption data are acquired from two ships with PCS, analyzed with regression analysis method, and new algorithms are presented. Using the algorithms presented, Ship A saved about 36% compared to the PCS application, and ML-based algorithms in certain sea temperatures of 19 to 27 degrees Celsius and above 32 degrees Celsius were about 1% lower than Ship A's PCS. Ship B saved about 50% compared to PCS not applied, and about 2% more than Ship B's PCS in waters above $19^{\circ}C$, a specified sea temperature. The derived data can be used to suggest the optimum pump speed and sea route. In addition, the trend of acquired data can be used to infer the performance of the pump or the timing of elimination of the MGPS when efficiency becomes poor.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.5
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• pp.592-598
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• 2007

The fuel charge is getting higher in navigation cost. Therefore, shipowners try to find the method for reducing oil consumption. ESS(Energy Saving System) is one of he method. ESS is the system consisted with two inverters, ESS control unit and monitoring system. Two inverters control two main sea water cooling pumps. In the ESS control Unit, the control algorithm finds optimized point to decrease a power consumption of main sea water cooling pumps. Monitoring system observes ESS not to work improperly. ESS is experimented in the laboratory with real condition and analyzed in every view. After experiment, the result of the experiment shows that the control algorithm works correctly and safely. ESS has a plan to be operated in the ship soon. In that case, additional devices are needed to connect ESS with cooling system of the vessel. So the development of addition device is needed and being studied.

• Journal of Advanced Marine Engineering and Technology
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• v.39 no.3
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• pp.248-254
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• 2015

There has been no previous study on technology development of large capacity drainage pump for rescue sinking ship in the country. The agricultural drainage pump was widely used for rescue sinking ship but this pump has several problems such as efficiency, low displacement and malfunction in winter. Therefore, this paper proposes to solve the problems for swiftly rescue sinking ship and develops the drainage pump system that has $20m^3/min$ mass flow rate specification at suction head 8 m. The centrifugal pump type the most commonly used in the field of naval architecture and ocean engineering was selected and designed based on the requirement specification. The blade design of impeller was derived from the Stepanoff coefficient and requirement specification and used computational fluid dynamics to review the target mass flow rate according to the impeller RPM at design operating conditions. We also performed structure analysis of the impeller to find structurally vulnerable points for the pump in service and completed the theoretical design of drainage pump system.

• Corrosion Science and Technology
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• v.10 no.6
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• pp.218-224
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• 2011

The fresh water and sea water in present ships is used as cooling water for marine engine. Therefore, corrosion damage in seawater system is frequently occurred. In particular, in the impeller of pump, the performance and material span due to the corrosion and cavitation erosion has adverse effects. Most of the pump impellers in vessels are used Cu-Al alloy. Cu-Al alloy which having the excellent mechanical properties and corrosion resistance is widely used in marine environments. However, despite the excellent characteristics, the periodic replacement parts due to the cavitation damage in seawater is vulnerable to economic viewpoint. In this study, Cu-Al alloy used with impeller for centrifugal pump were conducted various experiments to evaluate its characteristics in seawater and fresh water solutions. As an electrochemical result, the dynamic conditions that exposed to the cavitation environment presented high corrosion current density with collapse of the cavity compared with the static conditions. Cavitation test results, the weightloss and weightloss rate in fresh water are observed more than those of seawater.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2018.06a
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• pp.105-105
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• 2018

스테인리스강은 내식성과 내구성이 우수하여 파이프 및 일반 구조용 고온재료에 널리 사용된다. 그러나 선박 및 해양플랜트 등의 고부가가치 산업에 사용될 경우 내피로성, 내구성 및 내식성이 더욱 요구되고 있다. 특히 해수 환경 하에서 스테인리스강은 재료 표면의 부동태 피막 파괴로 공식 또는 틈부식에 의한 국부부식을 초래하여 해양환경용 재료로 사용하는데 제한적이다. 플라즈마 이온질화는 저온에서 열처리가 가능하며 재료의 변형이 없어 스테인리스강에 널리 적용되는 열화학적 표면처리 기술이다. 플라즈마 이온질화는 일반적으로 고온에서 실시하여 스테인리스강의 기계적 특성을 향상시키는 목적으로 주로 적용하였으나, 저온-플라즈마 이온질화 처리 시 질소의 확산계수 증가로 표면에 S-phase 생성에 기인하여 부식 저항성이 향상된다고 알려져 있다[1-2]. 그러나 해수 펌프, 밸브, 스트레이너(Strainer) 등의 해양 환경용 기자재로 널리 사용되고 있는 주조 스테인리스강에 대한 플라즈마 이온질화 적용과 그 연구는 미비하다. 따라서 본 연구에서는 주조용 스테인리스강에 대하여 플라즈마 이온질화 기술을 적용하여 공정온도에 따른 해수 내 전기화학적 부식 특성을 규명하였다. 플라즈마 이온질화 공정은 $25%N_2$와 $75%H_2$ 비율로 $350^{\circ}C{\sim}500^{\circ}C$의 공정온도에서 10시간 동안 실시하였다. X-선 회절분석을 통해 공정온도 변수에 따른 표면에 형성된 질화층의 상변화를 분석하였다. 또한 비커스 경도계를 이용하여 표면경도를 측정하여 기계적 특성 향상을 확인하였다. 전기화학적 부식 실험 후 표면 손상 형상 관찰, 무게 감소량 및 손상 깊이 계측을 통해 공정 온도와 부식 저항 특성을 규명하였다. 또한 타펠 분석을 통해 모재와 플라즈마 이온질화 온도 변수에 따른 부식 속도를 비교 분석하였다.

• Journal of Navigation and Port Research
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• v.46 no.6
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• pp.562-569
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• 2022

The alarm monitoring technology applied to existing operating ships manages data items such as temperature and pressure with AMS (Alarm Monitoring System) and provides an alarm to the crew should these sensing data exceed the normal level range. In addition, the maintenance of existing ships follows the Planned Maintenance System (PMS). whereby the sensing data measured from the equipment is monitored and if it surpasses the set range, maintenance is performed through an alarm, or the corresponding part is replaced in advance after being used for a certain period of time regardless of whether the target device has a malfunction or not. To secure the reliability and operational safety of ship engine operation, it is necessary to enable advanced diagnosis and prediction based on real-time condition monitoring data. To do so, comprehensive measurement of actual ship data, creation of a database, and implementation of a condition diagnosis monitoring system for condition-based predictive maintenance of auxiliary equipment and piping must take place. Furthermore, the system should enable management of auxiliary equipment and piping status information based on a responsive web, and be optimized for screen and resolution so that it can be accessed and used by various mobile devices such as smartphones as well as for viewing on a PC on board. This update cost is low, and the management method is easy. In this paper, we propose CBM (Condition Based Management) technology, for autonomous ships. This core technology is used to identify abnormal phenomena through state diagnosis and monitoring of pumps and purifiers among ship auxiliary equipment, and seawater and steam pipes among pipes. It is intended to provide performance diagnosis and failure prediction of ship auxiliary equipment and piping for convergence analysis, and to support preventive maintenance decision-making.