• Title/Summary/Keyword: 선박용 열교환기

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선박용 열교환기의 부식과 침식 거동에 관한 연구

  • 임우조;정해규;황재호;황태호
    • Proceedings of the Korean Society of Fisheries Technology Conference
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    • 2001.10a
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    • pp.77-78
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    • 2001
  • 선박건조 기술의 지속적인 발전에도 불구하고 선박운항 중에 반복적으로 발생 하는 문제점중의 하나가 열교환기의 파손에 따른 문제점이다. 이러한 열교환기의 파손문제는 일반적인 기계류의 파손과는 달리 경우에 따라서는 주기관인 main engine을 정지시켜야 되는 등 선박운항에 미치는 영향이 매우 크다. 열교환기에 있어서 선박운항 중에 주로 발생되는 부식사례로는 원통부위의 각종 gauge의 thread부분의 간극부식과 침식-부식에 의한 세관의 파손 등이 있다. 이러한 세관의 파손은 각종 oil의 유출 및 sea water 혼입 등의 문제를 일으킨다. (중략)

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Waste Heat Recycling Power Generation with IoT Technology Performance Test of Marine Heat Exchangers (IoT 기술이 접목된 폐열 리사이클 발전용 선박 열교환기의 성능실험)

  • Sung-Cheol Jang;Min-Soo Kwon
    • Journal of Internet of Things and Convergence
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    • v.10 no.5
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    • pp.207-212
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    • 2024
  • Conventional marine heat exchangers have a monotonous flow path of marine engine fuel, so the contact time of the heating medium with the heat exchange tube is very short, resulting in low heating efficiency. Since it is made in a tubular shape, it is made in a very large volume regardless of the heating efficiency, so it is necessary to secure the installation space of the heating device, as well as it is difficult to install or remove it. Since the plate heat exchanger for ships to be developed in this study directly heats the marine fuel, the temperature detection sensor of the electric heater block was configured to prevent excessive temperature rise. If the detected temperature is higher than the set temperature value, a power cut-off system is configured to cut off the authorized power to the heater block. In addition, 10 tons of marine engine fuel can be heated per hour through the heater of the plate heat exchanger, and the maximum temperature can be set to 150℃. In this study, we designed and manufactured a heat exchanger for ships, and conducted basic performance experiments on the performance factors such as capacity, temperature, and pressure, and real-time information

선박용 냉각기의 국부부식에 관한 연구

  • 임우조;김성진;곽남인;윤병두;심경태
    • Proceedings of the Korean Society of Fisheries Technology Conference
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    • 2003.10a
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    • pp.87-90
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    • 2003
  • 각종 기계장치들은 고속화 및 고출력화 되고 있으며, 사용환경조건은 오염화 및 다양화되고 있다. 이와 같은 가혹한 조건에서 작동되는 기계장치와 설비들에 있어서 냉각장치(cooling system)는 필수불가결한 것이다. 특히, 선박 1척 당 20여개의 열교환기가 필요로 되며, 자동차, 화학플랜트, 원자력발전소, 화력발전소, 제철소 폐열 이용장치 등 많은 곳에서 각종 열교환기가 사용되고 있고 사용 용도에 따라 다양한 환경에 접하고 있다. (중략)

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The Effect of Temperature on SCC of Heat Exchanger Tube for LNG Vessel (LNG선박 열교환기 세관의 SCC에 미치는 용액의 온도의 영향)

  • Jeong Hae Kyoo;Lim Uh Joh
    • Journal of the Korean Institute of Gas
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    • v.8 no.1 s.22
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    • pp.1-6
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    • 2004
  • In general, inlet temperature of cooling sea water for steam turbine condenser is about $25^{\circ}C$ and outlet temperature is about $60^{\circ}C$. For oil cooler, outlet temperature is about $40^{\circ}C$. Therefore corrosion heavily depends on the temperature of the coolant of a heat exchanger system. It is necessary to set the temperature of the cooling water to have maximum heat transfer efficiency. This paper was studied on the effect of temperature on SCC of Al-brass which is used as a tube material of vessel heat exchanger in $3.5\%$ NaCl + $0.1\%\;NH_4OH$ solution under flow by constant displacement tester. Based on the test results, the behavior of polarization characteristic, stress corrosion crack popagation and dezincification characteristic of Al-brass was investigated.

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The Elasto-Plastic Stress Analysis of Tube Expansion for Marine TEMA(Tubular Exchanger Manufactures Associations) Heat Exchangers (선박용 TEMA 열교환기의 전열관 확관시 탄소성 응력 해석)

  • Kim, Ok-Sam;Park, Jong-Dai
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.17 no.2
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    • pp.173-178
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    • 2011
  • Marine TEMA heat exchanger is the equipment to transfer the heat energy through both fluids that are enclosed separately by applying conduction and convection phenomena for a large vessels, Especially for heat exchanger working under the high temperature and high pressure, the expansion ratio should be taken into account other than under the low temperature and low pressure. This study was tried to find out the ideal expansion ratio through analyzing the elasto-plastic stress behavior of deformation while tubes are expanded with the finite element methods.

A Study on Thermal Performance of Plate Cooler for Cooling Medium Speed Engine Lubricant Oil (선박용 중속엔진 오일냉각용 판형쿨러의 전열성능에 관한 연구)

  • Park, Jae-Hong
    • Journal of the Korean Applied Science and Technology
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    • v.37 no.1
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    • pp.83-90
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    • 2020
  • Plate heat exchangers(PHE) have been commercialized since the 1920s. Since then, although the basic concept of PHEs has changed little, its design and construction have progressed significantly to accommodate higher temperatures, higher pressures, and large heat exchanging capacities. The development trend of PHEs is consistent with heat plate developments with better thermal efficiency, lower pressure drop, and good flow distribution. The purpose of this paper is to introduce the main development processes of a plate cooler for medium-speed engine lubricant oil cooling in vessels which is in line with the development trend of PHEs and to provide its thermal performance data that were found out during experimental tests. The plate cooler in this study cannot measure the wall temperatures directly due to its structural characteristics, so the heat transfer coefficients were calculated using the modified Wilson Plot method. The water-to-water tests were first conducted experimentally to figure out the characteristics of heat transfer coefficients and pressure drops on the water side and then the water-to-oil tests followed to obtain the heat transfer coefficients on the oil side. The test results showed that heat transfer coefficients and pressure drops on both water and oil side increased with flow rates, and it was also found that all the development targets of the plate cooler in this study were achieved successfully.

Study on Simulation of Water Cooling Heat Exchanger for Small Marine Diesel Engine (소형 선박용 디젤엔진의 수냉식 열교환기 해석 연구)

  • Yang, Young-Joon;Sim, Han-Sub
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.6
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    • pp.201-207
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    • 2012
  • This study was carried out to improve the design of heat exchanger for small marine diesel engine. As air pollutants emitted from small marine diesel engine become international problem, IMO(International Marine Organization) tried to establish severe regulations for NOx reduction. The formation of NOx is affected by cooling system, for instance, such as intercooler, heat exchanger, exhaust manifold, and therefore cooling systems are one of essential parts for design of small marine diesel engine. In this study, heat exchanger for small marine diesel engine was modeled and simulated using CATIA V5R19 and ANSYS FLUENT V.13. Thermal flow simulation for heat exchanger was performed to find the optimal design. As the results, maximum velocity of engine coolant in shell inside was 9.1m/s and it was confirmed that outlet temperature and temperature drop for engine coolant could be calculated by simulating proportional relations of temperature between engine coolant and sea water.

Development of a Technique to Prevent Bolt Looseness and to Decrease in Quantity for the Plate Type Heat Exchanger Used in Large Craft (선박용 판형 열교환기의 볼트풀림방지 및 수량최소화기법 개발)

  • Kim, Ho-Yoon;Bae, Won-Byong;Jang, Young-Jun;Han, Seung-Moo;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.44-51
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    • 2007
  • There are many methods to assemble various parts of a product, and one of them is the bolting system widely used in a industrial field due to the merits; easiness to obtain strong tightening force, simplicity of assemble or disassemble in order to repair, substitution or cleaning, and so on. But this bolting system needs attachments not to let a bolt loose and they are an important factor to cost a great deal. In this study, some equations are suggested and FE analyses are carried out to verify the cause of the bolt looseness occurring in the tightening process. And because the number of bolts in the bolting system has been decided by empirical know-how of designers in the field, safety rate in the plate type heat exchanger is often too high. Therefore the equations to decrease in quantity are suggested in consideration of the relationship between a critical shearing force acting on the screw and a normal force acting on the cooling plate by the working fluid.

Numerical analysis of LNG vaporizer heat transfer characteristic in LNG fuel ship (선박용 액화천연가스 기화기의 열전달 특성의 수치해석)

  • Lee, Dae-Chul;Afrianto, Handry;Chung, Han-Shik;Jeong, Hyo-Min
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.1
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    • pp.22-28
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    • 2013
  • The heat transfer characteristics of LNG(Liquefied Natural Gas) vaporizer on the ship was performed by numerical simulation to get the optimum NG(Natural Gas) generating condition. The glycol-water was used for heating in LNG vaporizer, and the cooling water of main engine was used as heating souse for glycol-water. This cooling water temperature increases again after recirculating from the main engine, and then it can be used to heat the glycol-water. The numerical analysis results has good agreement with the experimental results by liquid nitrogen for validation. So CFD technique was used to simulate the heat transfer characteristics of LNG vaporizer on the ship. The numerical results show that the operation condition of LNG vaporizer shows NG temperature of $6^{\circ}C$ in the outlet of LNG vaporizer, and the mass flow rates of LNG and glycol-water were showed 0.111 kg/s and 1.805 kg/s, respectively.