• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.20 no.6
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• pp.799-804
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• 2011

CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

• Journal of Korean Society of Occupational and Environmental Hygiene
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• v.24 no.4
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• pp.462-470
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• 2014

Objectives: The purpose of this study was to evaluate quartz concentrations in airborne respirable dust and particle size-related quartz concentrations. Methods: Respirable dust samples were collected using a 10 mm Dorr-Oliver nylon cyclone equipped with a 37 mm, $5{\mu}m$ pore size PVC filter. Dust samples were collected with a Marple's personal cascade impactor from stone grinding operations in five stone-related business located in the Gyeongsangbuk-do area. Results: The geometric mean of quartz concentration in the respirable dust was $0.170mg/m^3$, and the rate of exceeding the Korean Occupational Exposure Limit(KOEL) was 93.3%. The quartz concentration by particle size shows that it was the highest($0.115mg/m^3$) in stage 5($3.50-6.00{\mu}m$), which corresponds with the size of respirable particle. The smaller the particle sizes were, the higher quartz the content became. The mass fractions of inhalable, thoracic, and respirable dust were 72.1%, 36.0%, and 14.4%. Conclusions: The rate of the quartz concentration in respirable dust from stone grinding operations exceeding the American Conference of Governmental Industrial Hygienists Threshold Limit Values was 100%, which means proper work environmental management is required through regular working environmental measurements. Given that the stone grinding operations had a higher small size dust concentrations, there is a need to reduce respirable dust, such as through wet operation and local exhaust ventilation.

• Journal of the Korean Geosynthetics Society
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• v.11 no.1
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• pp.35-45
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• 2012

Dynamic characteristics of decomposed granite soil mixed with stone sludge and bentonite were investigated to figure out adequate applications of stone sludge, A total of 16 specimens with different stone sludge contents of 0%, 5%, 10%, 15% and bentonite with 0%, 5%, 10%, 15% were prepared. Resonant column tests were carried out on each specimen at different confining pressure. The results showed that the optimum mixing ratio which can satisfy the maximum shear modulus and the minimum damping ratio of the decomposed granite soils ranges from 5% to 10% respectively.

• Archives of design research
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• v.12 no.2
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• pp.157-168
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• 1999

Stone in the Cho Sun Dynasty has been used as the material of industry arts, widely building materials and an important material for the artistic design. But it has been generally used as an use of practical living Product like, suban, a metal printing type, a fire place, a pillowcase, a pencil case, etc, and ornament with the quality of stone material and the aesthetic view. There are several problems as like size, quantity, delivery and processing method with the stne material according to its variety and selection. Accordingly it has been studied through the whole process of shape, a material selection of design and processing method as well as studying about small stone crafts which were manufactured in the Cho Sun Dynasty, considering these problems. Stone crafts in Cho Sun Dynasty has been widely used as a living tool. There was some what difference on manufacturing purpose on its technique of folk crafts of stone crafts, but, through the research of collected crafts, they were almost the same that social need, user's taste and hobby in those days were reflected in. In the result of analysis as dividing the stone crafts into daily living product, stationery and tool, the major of daily products have been manufactured with emphasis of practicability. And they have been manufactured from agalmatolite for the propose of use. further, kitchen product had no design due to the function and living products which has been used in the main living room has been carved with the decorative expression of the various form by using intaglic, relieve, inlaid technique, etc. For the stationery, it has been characterized with aesthetic point considering the decorative effects & selection of material in accordance with use. A material for manufacturing has been used in the range of agalmtolite, atopaz, a sapphire, white stone etc. As the result of this research, It was noticeable that there was the spleudidness on the expression of design and carving. It was also noticeable that black stone and guanite have been widely esed because it didn't need the delicacy as a tool.

• Research in Community and Public Health Nursing
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• v.13 no.3
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• pp.574-583
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• 2002

'채석(quarrying)'산업은 노천광산에서 광물을 캐내는 작업을 모두 포함하는 광범위한 산업을 의미한다. 1900년대에 들어오면서 채석작업에 홈연소기(channel burner)을 이용한 불꽃절개법(flame cutting)이 이용하여 근로자의 먼지 노출이 많이 감소하였다. 채석작업으로 인한 주 된 건강문제는 먼지, 소음, 진동 노출이며, 노천작업장으로 작업환경이 개방되어 있어 환경측정 및 관리가 불가능하므로 개별근로자의 먼지와 소음 노출 측정 및 예방이 중요하다. 본 연구는 미국의 일개 채석회사의 근로자 건강관리사업을 평가하였다. 연구자료는 저자가 현장 방문을 통하여 구한 자료와 연구대상 회사의 안전관리자의 의견 및 미국 산업안전보건국 전산자료를 이용하였다. 채석사업장에서 이루어지는 작업은 크게 채석작업과 실내에서 이루어지는 가공작업 및 운반과 보관이며, 미국 산업안전보건국(OSHA)의 표준산업분류(SIC)에서 1411(채석업)과 3281(채석가공업)에 해당한다<표 1>. 연구 대상 사업장에서 이루어지는 산업보건프로그램은 먼지 노출 예방을 위해 석재 채취시 물분사법(water jet quarrying)과 국소환기법을 사용하고 소음 노출 예방을 위해 귀마개를 사용하며 사고 예방을 위하여 안전모와 철모, 보안경, 안전조끼, 보호장갑, 안전끈(harness)을 착용하였다. 평가 결과로 나온 연구 대상 사업장에서 적용하여야 할 산업보건 프로그램은 첫째, 먼지 노출로 인한 건강문제를 예방하기 위하여 근로자 개별 노출 측정을 하고, 둘째 실내가공작업장의 근로자를 대상으로 한 먼지와 소음 노출 측정 및 환경측정이 필요하며, 셋째 안전관리를 위해 채석장에 안전표지판을 설치하여야 하며, 실내가공 작업장의 자동이동시스템을 작업별로 채색하여 식별을 용이하게 하여야 하겠다. 또한 이 연구 결과를 영세사업장의 산업간호프로그램인 'Clean 3D'사업에서 적용하여 우리나라 채석사업장 근로자 건강관리를 발전시켜야 하겠다.

• The Journal of Engineering Geology
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• v.17 no.2 s.52
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• pp.279-287
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• 2007

An ore of stone obtained from quarry lose its about 60% such as the muck and the stone-dust during the process of making the architectural block, the crushed aggregate and so on. A part of the muck is only reutilized for the crushed aggregate as road pavement materials, while the most of the muck in the shape of powder is mixed with water and then it is deposited in a sludge tank. The muck in the shape of powder is called the stone-dust. If the stone-dust is discharged and sprayed, an ecosystem will have terrible damage because the seepage of surface water, the flow of ground water and the movement of air are not occurred smoothly by packing the void of soils. As the Waste Management Law (2003) in Korea, the stone-dust is sorted out the industrial waste and the most of that is dumped in ground. Therefore, the establishments of an efficient recycling plan are necessary through the improvement of engineering properties of the stone-dust. To investigate the possibility of recycle and improvement for the stone-dust, the stone-dust and natural soils are sampled from six quarries in Korea. The various soil tests are performed by use of the mixed soils with the stone-dust content ratio. As the result of various soil tests, the recycle possibility of the stone-dust is analyzed as subbase layer materials of the roads.

• Archives of design research
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• v.17 no.2
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• pp.241-252
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• 2004

The purpose of this study is to ascertain the material design element in traditional palaces among those in the neighboring three nations of East Asia, notably Korea, China and Japan. Undoubtedly the ultimate goal to be pursued has to be inquiry into the identical prototype of Korean material design element. The cultures of East Asia, finely balanced between survival and extinction, sought to tame the natural world. They transformed its raw materials so as to more convenient human life. In this study, the material of the traditional palace is characterized by the actual use. It is to be noticed that the mainly common characteristics of the material is naturalism'. That is, the kind of material is differed from the country - marble or granite, nanmu or cypress -, the East Asian countries have similarity and make use of their own native materials. The typical features of China are glassy surface by artificial process, the meandered curve. In Japan, made-up rough surface by artificial skill. While the major features of Korean material design element are rough surface by natural process.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.14 no.3
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• pp.36-42
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• 2015

The aspherical lens was designed to be able to array a focal point. For this reason, it has very curved surface. The aspherical lens is fabricated by injection molding or diamond turning machine. With the aspherical lens, tool marks and surface roughness affect the optical characteristics, such as transmissivity. However, it is difficult to polish free form surface shapes uniformly with conventional methods. Therefore, in this paper, the ultra-precision polishing method with MR fluid was used to polish an aspherical lens with 4-axis position control systems. A Tool path and polishing mechanism were developed to polish the aspherical lens shape. An MR polishing experiment was performed using a generated tool path with a PMMA aspherical lens after the turning process. As a result, surface roughness was improved from $R_a=40.99nm$, $R_{max}=357.1nm$ to $R_a=4.54nm$, $R_{max}=35.72nm$. Finally, the MR polishing system can be applied to the finishing process of fabrication of the aspherical lens.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.13 no.1
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• pp.92-99
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• 2014

An aspherical lens, which resolves several problems with a spherical lens,typically serves asa key part of an optical system. Generally, an aspherical lens is fabricated using a diamond turning machine or by mean of injection molding. However, residual stress and/or tool marks can arise when using a commercial fabricating method such as DTM or injection molding. A polishing process, thus, is commonly used to obtain a high-precision aspherical lens. In this study, a polishing method using MR fluid was applied to minimize several problems, in this case residual stress and the creation of tool marks, during the cutting process. The MR polishing system was developed to polish aspherical lenses. A series of experiments were performed to obtain a very fine surface roughness. PMMA (the lens material for molding) was used as a workpiece, and the gap size, magnetic field intensity, wheel speed and feed rate were selected as the parameters in this study. Finally, a very fine surface roughness of Ra=2.12nm was obtained after MR polishing.

• Journal of the Korea Institute of Building Construction
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• v.8 no.6
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• pp.83-89
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• 2008

The stone sludge produced during the manufacturing process of stone blocks is considered as one of industrial waste materials. This stone sludge are managed to either burying under the ground or stacking in the yard, but this disposal process is required an extra costs. The stone sludge disposal like burying or stacking also cause environmental pollutions such as ground pollution and subterranean water pollution. Thus, this study was conducted to explore the possibility of recycling of stone dust sludge as a concrete mixing material in order to extend recycling methods and to solve the shortage of aggregate caused by recently increased demand in construction. Based on the experiment results on various ratios of cement to stone sludge content, the compressive strengths of concrete were recorded in the range of $20{\sim}30N/mm2$. The results did not show any decrease in compressive strength due to the stone dust content. It can be concluded that the stone sludge produced by stone block manufacturing can be sufficiently recycled as one of concrete mixing materials in the aspect of compressive strength.