• Title/Summary/Keyword: 생산기술연구원

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Prediction of Power Consumed By Forward and Reverse Rotation Rotavator using Field Load Analysis (필드 부하 분석을 이용한 정/역회전 로타베이터의 소요 동력 예측)

  • Kim, Jeong-Gil;Park, Jin-Sun;Cho, Seung-Je;Lee, Dong-Keun;Park, Young-Jun;Moon, Sang-Gon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.67-73
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    • 2021
  • In this study, we installed forward and reverse rotation rotavators on a tractor to measure the load in the field and analyze the power consumed. The rotavator is attached to the rear of the tractor and transmits the power applied from the power take off (PTO) of the tractor to the rotating shaft of the rotavator, and it plows or reverses the soil according to the rotational direction of the rotating shaft. Depending on the rotational direction of the rotavator, the power consumed in the tractor engine and the power transmitted to the tractor axle and rotavator also vary, thus, research of load and power is an essential factor in designing the system. As a field test results, 84.1-93.5% power was consumed by the forward rotation rotavator, and 37.8-57.5% power was consumed by the reverse rotation rotavator. In addition, depending on the rotation direction of the rotavator, the power consumed by the tractor was in the order of PTO and axle. Based on the research results, development of reliable rotavator systems would be possible in the future research.

The Status of Domestic and International Quality Standards for Recycled Nickel Sulfate and Comparison of Electroplating Performance Between Reagent and Recycled Products (재활용 황산니켈의 국내·외 품질기준현황 및 생산제품의 전해도금 성능 비교)

  • Park, Sung Cheol;Kim, Yong Hwan;Shin, Ho Jung;Lee, Man Seung;Son, Seong Ho
    • Resources Recycling
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    • v.30 no.3
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    • pp.55-62
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    • 2021
  • In Korea, a good recycled product (GR) certification system was introduced in 1997 to improve resource and energy use efficiency. However, in industry and society, recycled products are not used well because of the lack of awareness of recycled materials. In this study, the status of domestic and international quality standards for nickel materials was investigated, and the purity and electrochemical properties of nickel sulfate prepared from ore and nickel sulfate recovered from waste lithium-ion batteries were evaluated during the electroplating process. As a result of the test, it was found that there is no quality difference between recycled nickel sulfate and high-purity nickel sulfate reagents when used in the electroplating industry.

Process Design and Economic Evaluation of Condensate Recycling Process for Steam Consumption Reduction (스팀 사용 저감을 위한 응축수 재활용 공정설계 및 경제성 평가)

  • Kim, Jinuk;Choi, Yeongryeol;Cho, Hyungtae;Kim, Junghwan
    • Applied Chemistry for Engineering
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    • v.31 no.6
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    • pp.660-667
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    • 2020
  • This study focused on the epoxy resin production process, which uses the steam of 155 ℃ or higher as a heat source, and discards all condensate generated. A part of the process is operated at low temperatures of 70 ℃ or below, thus there are opportunities to reduce the steam consumption by recycling wasted condensate as a heat source for the low temperature section of process. In this study, we developed process models that can reduce steam by recovering waste heat through recycling condensate and conducted a case study to find an optimal condensate recycling system. Three different process designs were proposed and economic evaluations were performed by comparing annual capital costs and steam savings in each case. Finally, an annual steam consumption of the low-temperature section could be reduced by up to 67.6%, which could also bring an additional economic benefit of 522.1 million won/yr.

The Theory of Load Estimation Method and Case Study of Hydraulic Breaker for Rock Drilling (진동기반 하중 추정기법의 이론 및 암반 천공용 유압 브레이커 적용사례)

  • Kim, Dae-ji;Cho, Jung-Woo;Oh, Joo-Young;Chung, Jintai;Song, Changheon
    • Tunnel and Underground Space
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    • v.29 no.3
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    • pp.135-147
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    • 2019
  • This paper introduced a impact load estimation method by examining vibration transfer path analysis (TPA). The theoretical background and the load quantification procedure are explained, and a case study of hydraulic breaker is reported. We explained the merits and limitations of the load estimation method of TPA, and improvement method was suggested through case analyses of drilling equipment. The necessity of R&D of load-estimation technology was discussed. A new strategy for developing new techniques for impact load measurement was proposed.

극저온 맥동관 냉동기 크라이오펌프 기술 개발 현황

  • Yu, Jae-Gyeong;Gang, Sang-Baek;No, Yeong-Ho;Go, Deuk-Yong;Park, Seong-Je;Go, Jun-Seok;In, Sang-Ryeol
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.08a
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    • pp.92-92
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    • 2012
  • 최근 반도체 산업 경기의 활황에 따라 반도체 생산 설비 또한 꾸준히 증설되어가는 추세이며 고진공 펌프의 수요 또한 점차적으로 증가하고 있는 현실이다. 하지만, 국내 기술의 부족으로 고진공 펌프는 대부분 해외로부터의 수입에 의존하고 있다. 반도체 생산 설비는 매우 보수적인 설비로써 새로 개발되는 고진공 펌프가 반도체 생산 설비에 사용되기 위해서는 원천기술, 상품화 기술 및 신뢰성 기술을 확보해야 하며, 특히 한미/한일/한-EU FTA 등에 대비하여 제품의 국산화가 시급한 실정이다. 이에 고진공펌프의 수입이 급증할 것으로 예상되어 국내 진공업체에서도 크라이오펌프의 개발이 진행되고 있다. 본 연구에서는 지식경제부 제조기반 산업원천기술개발사업에 주관기관으로 수행하여 한국기계연구원 및 한국원자력연구원과 급속재생형 저진동 크라이오펌프의 기술 개발을 통해 전량 수입하는 크라이오펌프를 국산화를 도모 하고자 한다. 크라이오펌프의 주요 생산업체는 미국기업의 CTI사이며, 상품화 기술의 성능 확보를 위한 CTI사의 GM 극저온 냉동기와 현재 개발 및 상용화 준비를 하는 극저온 맥동관 냉동기에 대해 성능평가 지표를 제시하며, 신뢰성 확보를 위한 한국과학기술원 나노종합팹센터의 스퍼터 공정장비에 대한 CTI사 크라이오펌프와 상용화를 위한 개발품의 공정 현장시험에 대해 소개하고자 한다.

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