• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2001.04a
• /
• pp.887-890
• /
• 2001

In end milling process the underformed chip thickness and the cutting force components very periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying underformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting mode. According to this analysis, when cutting Inconel 718.61% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.947-950
• /
• 2000

The purpose of this paper is to investigate the effect of the helix angle of endmilling cutter on the cutting characteristics of inconel 718 in up endmilling. To this end cutters with helix angle of $20^\circ$, $30^\circ$, $40^\circ$ and $50^\circ$ degree have been prepared. And a modified cutting force model in up end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.11a
• /
• pp.814-817
• /
• 2000

This paper has two purposes. One is to investigate the effect of the helix angle of endmilling cutter on the cutting haracteristics of inconel 718 in down endmilling. To this end a newly developed cutting force model in down end milling process is presented. Using this cutting force components of 4-tooth endmills with various helix angles have been predicted. Predicted values of cutting force components are well coincide with the measured ones. The other is to compare the down endmilling characteristics of lnconel 718 with those of the up milling previously presented. In up endmilling as the helix angle becomes larger the radial and tangential components of the specific cutting force ($K_1 and K_r$) decrease. While in down milling $K_1 and K_r$ become smaller as the helix angle decrease.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2000.04a
• /
• pp.3-7
• /
• 2000

In this study, a modified model for prediction of cutting force components in up end milling process is presented. Using this cutting force components of 4-tooth endmils with various helix angles have been predicted. Predicted value of cutting force components are well coincide with the measured ones. As helix angle increases overlapping effects of the active cutting edges increase and as a result the amplitudes of cutting force components decrease and the specific cutting energy consumed also decreases

• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.37 no.10
• /
• pp.1269-1278
• /
• 2013

The cutting area changes periodically in the end-milling process because of its form generation mechanism. In this study, the effects of the cutting area on end-milled side walls are studied by developing a cutting area model that simulates the area formed by engagement between a workpiece and a cutting edge of the end mill. To do this, the straightness profile of the side wall in the axial direction is investigated. Models for estimating the cutting area and the transition point, where the slope of the straightness profile changes suddenly, are verified from real end-milling experiments under various radial and axial depth of cut conditions. Through this study, it is confirmed that the final end-milled side wall is generated in the regions where cutting areas are constant and decreasing in the down-cut. Similarly, in stable up-cut, it is also generated in the regions where cutting areas are increasing and constant. It is found that the transition point appears when the region changes.

• Journal of the Korean Society for Precision Engineering
• /
• v.18 no.7
• /
• pp.143-148
• /
• 2001

In this study, a mechanistic model of cutting force components in up and down end milling process is presented. Using this cutting force model of 4-tooth endmills with various helix angles, cutting force variation of inconel 718 has been predicted. Predicted values of cutting force components are coincide well with the measured ones. As helix angle increases, overlapping effects of the active cutting edges increase. In up endmilling the magnitudes of radial and feed cutting force componts FX and FY are lowest when the helix angle is $40\{\circ}$, but in down endmilling the magnitudes of these values increase slightly as helix angle becomes large.

• Journal of the Korean Society of Industry Convergence
• /
• v.4 no.3
• /
• pp.257-261
• /
• 2001

이 연구는 밀링가공시 체터진동을 억제하기 위하여 부등각 앤드밀(나선각이 서로 다른 앤드밀)을 사용하여 절삭가공을 수행 한 후, 그 가공특성을 고찰한 것으로 가공표면의 기하학적 오차를 일반적으로 사용하는 등각 엔드밀에 의한 값과 실험에 의해 비교 검토한 결과, 두 엔드밀 모두 가공표면의 기하학적 오차는 유사함 나타내고 있으나, 부등각 엔드밀의 절대오차는 등각 엔드밀 보다 더 적은 경향을 나타내고 있다. 이들의 오차는 상향절삭보다 하야절삭 가공했을 때가 더 큰 것으로 나타났다. 더구나, 등각 엔드밀과 부등각 엔드밀과의 절대오차가 다르게 나타난 것은 밀링가공시 사용한 절삭날 인선에 의하여 완전히 의존되어지며, 또한 다른 나선각에 의해 기인된 각각의 절삭날에 대한 절삭날당 이송비의 변화에 의한 원인이라는 것을 명백히 알 수 있었다.

• Journal of the Korean Society for Precision Engineering
• /
• v.19 no.2
• /
• pp.79-86
• /
• 2002

In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting system. According to this analysis, when cutting Inconel 718, 61, 64 and 55% of the total energy is consumed in the shear process with the helix angle 30$^{\circ}$, 40$^{\circ}$ and 50$^{\circ}$ respectively, and the balance is consumed in the friction process. With the helix angle of 40$^{\circ}$ the specific cutting energy consumed is smaller than with the helix angle 30$^{\circ}$ and 50$^{\circ}$.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 1997.10a
• /
• pp.985-988
• /
• 1997

In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study ,a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. Size effect was identified from the analysis of specific cutting resistance obtained by using the modified undeformed chip section area.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.04a
• /
• pp.223-228
• /
• 2003

In end milling processes, characterized by use of rotating tools, the underformed chip thickness varies periodically with the phase change of tool. In current study, as a new approach to analyse shear behaviors In the shear plane and chip-tool friction behavior chip-tool contact region during an end milling process. In this approach, an up-end milling process is transformed into an equivalent oblique cutting process. Experimental investigations for two sets of cutting tests i.e.. up-end milling and the equivalent oblique cutting test were performed to verify the presented model.