• 유변학
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• 제5권1호
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• pp.34-48
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• 1993

최근 CAD/CAM의 발전과 더불어 사출성형공정은 여러분야에 폭넓게 응용되고 있 다. 사출성형공정은 크게 충전과정(filling stage), 냉각과정(cooling stage), 보압과정(packing stage)로 나누어 지는데 이중 충전과정은냉각과정과 보압과정에서 나타날 물리적인 현상과 최종 성형품의 기계적 성질에 중요한 영향을 끼치게 된다. 충전과정의 수치 해석 방법은 대 표적으로 control volume method, branching flow method, transient moving boun-dary method로 구분된다. 본 연구에서는 격자의 형태를 양호하게 형성시키고 유동선단의 형태를 개선하기위한 기법인 Spline 곡선을 이용한 선단격자 재구성(frontal remeshing using spline curve)과 수치해석에 소요되는 시간을 줄이기 위하여 벽면경계조건 처리를 위한 선단 유동 장생성(frontal flow field construction for wall boun-dary condition treatment)기법을 개발 하고 transient moving voundary method에 적용시켜 원형 평판과 인장 및 굽힘시편 그리고 두께가 변하는 사각 형상을 가진 캐비터에서의 충전과정을 수치해석하였다. 그결과 압력 분 포, 온도분포, 속도장, 유동선단의 진전형태 등이 기존에 제출된 해석결과와 비교하여 볼 때 만족스러운 수치해석결과를 보였다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.437-440
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• 2009

High-frequency induction is an efficient way to heat mold surface by electromagnetic induction in a non-contact manner. Thanks to its capability of rapid heating and cooling of mold surface, it has been recently applied to the injection molding. The present study applies the high-frequency induction heating for elimination of weldlines in an injection-molded plastic part. To eliminate weldlines, the mold temperature of the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. Through experiments, the maximum temperature of $143^{\circ}C$ is obtained on the mold surface around the elliptic coil, while the temperature of the mold plate is lower than $60^{\circ}C$. An injection molding experiment is then performed with the aid of induction heating, and the effect of induction heating conditions on the surface appearance of the weldline is investigated.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 추계학술대회 논문집
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• pp.441-444
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• 2009

Weldlines are generated during the injection molding process when two or more melt flows are brought into contact. At the welded contact region, a 'V'-shaped notch is formed on the surface of the molded part. This 'V'-notch deteriorates not only surface appearance but also mechanical strength of the molded part. To eliminate or reduce weldlines so as to improve the weldline strength, the mold temperature at the corresponding weld locations should be maintained higher than the glass transition temperature of the resin material. The present study implements high-frequency induction heating in order to rapidly raise mold surface temperature without a significant increase in cycle time. This induction heating enables to local mold heating so as to eliminate or reduce weldlines in an injection-molded plastic part. The effect of induction heating conditions on the weldline strength and surface appearance of an injection-molded part is investigated.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2004년도 추계학술대회 논문집
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• pp.308-311
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• 2004

Nowadays, plastic industry has needed to produce parts that require high precision and quality. To make a high precision and quality part, before injection molding, plastic material is investigated about their properties such as shrinkage, warpage, etc. In this study, experiments were conducted with PA6(polyamid) to figure out shrinkage behavior according to three type aspect ratio of samples. The injection speed that affects on shear rate, molecular orientation within plastic part was determined as main variable of experiment. As a result of experimental study, part shrinkage had a tendency to be decreased by increasing injection speed and aspect ratio of samples.

• 한국기계가공학회지
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• 제10권4호
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• pp.50-56
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• 2011

Injection molding process is one of the popular manufacturing methods to produce plastic parts with high efficiency and low cost. Ball seat for automobile suspension is made by an injection molding process as a part to support pivot function of ball joint consisted of ball stud and housing. It is necessary for a ball seat to have a dimensional stability in the three dimensional inner area to be contacted with ball stud. In this paper, the dimensional stability of inner surface is indirectly analyzed by checking the difference of inner diameter around the circumferential direction and the thickness variation at the top part of ball seat. Measurement was performed by using the coordinate measuring machine and the fixture to hold ball seat. Optimization of injection molding processes such as injection time, cooling time and temperatures of cylinder barrel was derived to reduce the difference of inner diameter and the thickness variation at the top part of ball seat based on the Taguchi method.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.423-426
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• 2005

The injection molding process has applied to a variety of fields by a development of various plastic resins. Recently, this process has been extending to a field of parts of shoes. In this study, the injection mold of shank which is a one of the parts of shoes has been designed. The position of gate and the injection procedure have been optimized by a simulation using the CAE software and an analysis using the DOE. As a result, the improved injection mold of shank has been manufactured in a short time. Appling the CAE and the DOE at the process of the injection mold design eventually lead an increase in the productivity and the quality of parts.

• 한국정밀공학회지
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• 제16권11호
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• pp.224-233
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• 1999

The quality of injection molded parts is affected by the variables such as materials, design variables of part and mold, molding machine, and processing conditions. It is difficult to consider all the variables at the same time to predict the quality. In this paper neural network was applied to analyze the relationship between processing conditions and volumetric shrinkage of part. Engineering plastic gear was used for the study, and the learning data was extracted by the simulation software like Moldflow. Results of neural network was good agreement with simulation results. Nonlinear regression model was formulated using the test data of 3,125 obtained from neural network, Optimal processing conditions were calculated to minimize the volumetric shrinkage of molded part by the application of RQP(Recursive Quadratic Programming) algorithm.

• 한국정밀공학회지
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• 제13권9호
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• pp.130-137
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• 1996

In the present paper the effect of various process conditions on the final weight of injection molded rectangular plates has been investigated in detail. The main parameters involved in the simulations were melt temperature, mold temperature, injection speed and packing pressure. The dimensions of the plate used were 100mm long, 2mm of width and polystyrene was used as a molding material. The shear viscosity of the polymeric material was treated as a function of shear rate, temperature and pressure through the whole processes including packing and cooling stages. By increasing a packing pressure the final weight of sample increased linearly. Furthermore, as the melt temperature, the mold temperature and the injection speed increased, the final weight of the injection molded plate decreased within the molding window.

• 대한기계학회논문집A
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• 제39권9호
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• pp.893-899
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• 2015

사출 금형 설계에서 금형 온도 분포와 변형은 사출품의 플래시나 표면 단차에 주요한 영향 인자이다. 금형 온도 분포와 성형면의 압력분포를 예측하기 위하여 먼저 금형을 포함한 사출해석을 수행하였다. 계산된 온도분포와 압력분포는 금형 구조해석의 입력조건으로 사용하였다. 해석의 정확성을 위하여 금형 전체 세트에 대한 구조해석 조건을 도출하였다. 도출된 해석 모델로 성형면의 단차 및 벌어짐 크기에 대하여 금형 열팽창, 성형 중 온도변화의 영향을 분석하였다. 해석 결과를 바탕으로 성형면의 단차 감소 방안을 도출하였다.

• 한국산학기술학회논문지
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• 제17권10호
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• pp.499-508
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• 2016

사출 성형 방법은 금형내부에 가소화된 수지를 높은 압력으로 사출한 후 경화시켜 제품을 만드는 방법으로 자유로운 형상제조가 가능하며 수 만개의 제품생간이 가능한 장점을 가지고 있다. 본 논문에서는 사출성형 해석을 통하여 차량용 도어래치 공정조건을 결정하는 것이다. 적합한 사출성형 공정의 사출 유량을 선정하기 위하여, 사출 시간, 압력, 유동 패턴, 고화영역, 전단응력, 전단률, 웰드라인을 비교한1차 해석과 금형 온도 안정화 및 보압과 냉각 공정 조건 결정을 위한 2차 해석을 진행하여, 사출성형 특성과 제품 품질에 미치는 영향을 고찰하였다. 이에 따라 선정된 사출 성형 공정 조건으로 금형을 설계하고, 제품을 생산하였을 때 성형품의 외관을 관찰한 결과 웰드라인과 기공들이 존재하지 않음을 알 수 있었고, 시제품과 변형량을 비교하였을 때 문제가 없음을 확인할 수 있었다. 따라서 선정된 조건으로 제품을 생산하였을 때 기존 제품에 비해 불량률을 줄일 수 있으며, 제품 생산 시간의 손실을 최소화 하여 경쟁력을 확보할 수 있을 것이라 판단된다.