• Title/Summary/Keyword: 사용수명예측

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The study on the prediction of the remaining life at the fillet welded joint by using eletric potential method (전위차법에 의한 필렛용접부의 잔여수명 예측에 관한 연구)

  • Um, Tae-Hwan;Chang, Kyong-Ho;Lee, Jae-Sun;Lee, Jin-Hee;Kim, You-Chul
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.56-56
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    • 2010
  • 최근 강구조물의 건설이 지속적으로 증가되어 왔다. 또한 강구조물의 유지관리 및 안전성에 대한 관심이 급증하고 있다. 시설물의 안전성 확보는 대형사고의 사전 예방, 공용 중 갑작스런 가동 중지에 의하여 발생되는 비용증가를 사전에 차단 할 수 있다는 점에서 그 중요성은 매우 크다고 할 수 있다. 또한 각종 구조물은 열악한 사용조건, 고온, 고압, 고속, 대형화됨에 따라 일단 사고가 발생 했을 경우 대형사고의 위험이 예상되므로, 제작시 검사의 강화뿐만이 아니라 공용 중 구조물의 안전성을 진단 할 수 있는 모니터링 체계의 확립이 필요한 시점이다. 현재 국내에서 강구조물들의 균열 모니터링 시스템에 관한 연구는 매우 미흡한 실정이며, 현재 사용되고 있는 비파괴검사 방법은 UT와 RT등이다. 이러한 방법들은 많은 시간과 경비가 소요되며 또한 거대구조물 혹은 사람의 접근이 어려운 곳에는 적용하기가 힘들다. 또한 주기적인 검사 작업으로 인한 막대한 시간과 비용의 손실이 발생되고 있으며 초기 결함을 조기에 인지하지 못함으로써 적절한 보수 보강 대책이 이루어지지 않아 보수 보강 비용의 증대를 초래한다. 더욱이, 결함이 진전된 이후에도 이것을 인지하지 못하여 적절한 대응을 하지 않는다면 대형사고로 이어질 수도 있다. 따라서 강구조물에 대한 효율적인 유지관리가 가능하고, 초기결함으로부터 균열이 진전하여 붕괴되는 사고를 미연에 방지하며 초기에 보수보강 작업을 수행함으로써 보수보강 비용도 절감 할 수 있는 모니터링 시스템의 개발이 요구되고 있다. 이러한 모니터링 시스템의 개발은 기술적 측면에서 강구조물의 효율적인 유지 관리 노하우를 얻을 수 있으며 경제 산업적 측면에서는 보수 보강 비용 및 불필요한 주기적 점검 비용을 절감 할 수 있다. 이 연구에서는 전위차법을 이용하여 강구조물의 필렛 용접부에서의 균열진전양상을 파악하고 정량화를 통해 필렛용접부의 잔여수명을 예측하였다.

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A Study of Lifetime Prediction by Applying Solar UV Program of Retro-reflection Sheet (재귀반사시트의 Solar UV를 적용한 수명예측에 관한 연구)

  • Kim, Chang-Hwan;Han, Jin-Wook;Kim, Tae-Jin;Kim, Gun-Ok
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.35-41
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    • 2017
  • Materials exposed to outside will deteriorate due to various weathering factors such as sunlight, heat, temperature, humidity and so on. Therefore, predicting speed of degradation and life time is a very important issue. This research uses retro-reflective sheets with white and green which are most commonly used colors to conduct the outdoor exposure test and acceleration test of xenon arc in Arizona state in the United States, Chennai in India, Sanary in France and Seosan in Korea to measure the reflective performance of retro-reflection. The accelerated factor was obtained by using regression analysis through reflective values obtained from the acceleration test of xenon arc from Seosan area. Also, by using solar uv program, the accelerated factor of various climate regions were obtained and it was confirmed that the accelerated factor of Senary was 1.04, Arizona 1.82, Chennai 1.92 times higher than that of Seosan.

Prognostics and Health Management for Battery Remaining Useful Life Prediction Based on Electrochemistry Model: A Tutorial (배터리 잔존 유효 수명 예측을 위한 전기화학 모델 기반 고장 예지 및 건전성 관리 기술)

  • Choi, Yohwan;Kim, Hongseok
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.42 no.4
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    • pp.939-949
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    • 2017
  • Prognostics and health management(PHM) is actively utilized by industry as an essential technology focusing on accurately monitoring the health state of a system and predicting the remaining useful life(RUL). An effective PHM is expected to reduce maintenance costs as well as improve safety of system by preventing failure in advance. With these advantages, PHM can be applied to the battery system which is a core element to provide electricity for devices with mobility, since battery faults could lead to operational downtime, performance degradation, and even catastrophic loss of human life by unexpected explosion due to non-linear characteristics of battery. In this paper we mainly review a recent progress on various models for predicting RUL of battery with high accuracy satisfying the given confidence interval level. Moreover, performance evaluation metrics for battery prognostics are presented in detail to show the strength of these metrics compared to the traditional ones used in the existing forecasting applications.

ViscoElastic Continuum Damage (VECD) Finite Element (FE) Analysis on Asphalt Pavements (아스팔트 콘크리트 포장의 선형 점탄성 유한요소해석)

  • Seo, Youngguk;Bak, Chul-Min;Kim, Y. Richard;Im, Jeong-Hyuk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.6D
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    • pp.809-817
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    • 2008
  • This paper deals with the development of ViscoElastic Continuum Damage Finite Element Program (VECD-FEP++) and its verification with the results from both field and laboratory accelerated pavement tests. Damage characteristics of asphalt concrete mixture have been defined by Schapery's work potential theory, and uniaxial constant crosshead rate tests were carried out to be used for damage model implementation. VECD-FEP++ predictions were compared with strain responses (longitudinal and transverse strains) under moving wheel loads running at different constant speeds. To this end, an asphalt pavement section (A5) of Korea Expressway Corporation Test Road (KECTR) instrumented with strain gauges were loaded with a dump truck. Also, a series of accelerated pavement fatigue tests have been conducted at pavement sections surfaced with four asphalt concrete mixtures (Dense-graded, SBS, Terpolymer, CR-TB). Planar strain responses were in good agreement with field measurements at base layers, whereas strains at both surface and intermediate layers were found different from simulation results due to the complexity of tire-road contact pressures. Finally, fatigue characteristics of four asphalt mixtures were reasonably described with VECD-FEP++.

Lifetime test of batteries for BLE modules for site identification of vessel's crews and passengers (SIVCP) (SIVCP용 BLE 모듈의 배터리 수명시험)

  • Kwon, Hyuk-joo;Kim, Min-Gwon;Kim, Yoon-Sik;Lee, Sung-Geun
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.7
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    • pp.754-759
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    • 2015
  • Nowadays, short distance communication systems with low power energy (LPE) are developed for identification and monitoring of site identification of vessel crews and passengers (SIVCP). LPE communication modules, such as Bluetooth low energy (BLE) and Zigbee, are used for short distance communications with LPE. These modules enable 1:N communications and their popularity is growing since the modules can be mounted on movable objects, such as mobile devices and human body. When these modules are used, the important factor that affects their operation time and design are the capacity and size of battery. Therefore, they must be made as small as possible, and the battery should be selected to be slightly smaller than the module. In this study, we calculate the theoretical life of batteries used in SIVCP BLE modules using data sheet and discharge characteristic graph under the condition of a 1/250 transmission-ratio (TR). We thus calculate experimental life by measuring transmission current for the same TR, and low speed mode current for a 1/5000 TR and measure long-term experimental life using 1/25 TR for days. Through these experiments, we verify experimental methods for the prediction and extension of battery life that would enable us to select appropriate sizes of batteries based on vessel usage and passenger types. The selections of the module TR and battery size are important factors affecting the cost reduction of module design, the battery maintenance, and passenger convenience.

Evaluation of Thermal Fatigue Lifetimes of Cast Iron Brake Disc Materials (제동 디스크용 주철의 물성 및 열피로 특성평가)

  • Goo, Byeong-Choon;Lim, Choong-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.8
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    • pp.835-841
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    • 2012
  • We measured the mechanical and thermal properties of four types of cast irons used for manufacturing the brake discs of railway vehicles. It was found that these properties could be controlled by varying the composition of Ni, Cr, and Mo. Thermal fatigue tests were carried out by using a thermal fatigue tester in which thermal cycles could be controlled. Thermal crack initiation and propagation were measured on cylindrical specimens. Finally, we simulated the thermal fatigue test procedure by finite element analysis and calculated the thermal fatigue lifetimes by Manson-Coffin's equation and the maximum principal strain. The estimated thermal fatigue lifetimes corresponded to the measured lifetimes when the total crack length was $40{\mu}m{\sim}1mm$.

A Study on Resonance Durability Analysis of Vehicle Suspension System (차량 현가 시스템의 공진내구해석에 대한 연구)

  • 이상범;한우섭;임홍재
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.6
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    • pp.512-518
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    • 2003
  • In this paper, resonance durability analysis is performed for the fatigue life assessment considering vibration effect of a vehicle system. In the resonance durability analysis, the frequency response and the dynamic load on frequency domain are used. Multi-body dynamic analysis, finite element analysis, and fatigue life prediction method are applied for the virtual durability assessment. To obtain the frequency response and the dynamic load history, the computer simulations running over typical pothole and Belgian road are carried out by utilizing vehicle dynamic model. The durability estimations on the rear suspension system of the passenger car are performed by using the resonance durability analysis technique and compared with the quasi-static durability analysis. The study shows that the fatigue life considering resonant frequency of vehicle system can be effectively estimated in early design stage.

Reliability Analysis for Fatigue Damage of Steel Bridge Details (강교 부재의 피로손상에 대한 신뢰성 해석)

  • Park, Yeon Soo;Han, Suk Yeol;Suh, Byoung Chal
    • Journal of Korean Society of Steel Construction
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    • v.15 no.5 s.66
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    • pp.475-487
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    • 2003
  • This study developed an analysis model of estimating fatigue damage using the linear elastic fracture mechanics method. Stress history occurring to an element when a truck passed over a bridge was defined as block loading and crack closure theory explaining load interaction effect was applied. Stress range frequency analysis considering dead load stress and crack opening was done. Probability of stress range frequency distribution was applied and the probability distribution parameters were estimated. The Monte Carlo simulation of generating the probability various of distribution was performed. The probability distribution of failure block numbers was obtained. With this the fatigue reliability of an element not occurring in failure could be calculated. The failure block number divided by average daily truck traffic remains the life of a day. Fatigue reliability analysis model was carried out for the welding member of cross beam flange and vertical stiffener of steel box bridge using the proposed model. Consequently, a 3.8% difference was observed between the remaining life in the peak analysis method and in the proposed analysis model. The proposed analysis model considered crack closure phase and crack retard.

Dignosis of XLPE Cable Long-Term Used in Nuclear Power Plant (원자력발전소 장기사용 XLPE 케이블 성능측정)

  • Lim, Woo-Sang;Joo, Kwang-Ho;Ha, Che-Wung
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.804-805
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    • 2011
  • 국내 원자력발전소의 고압 케이블의 체계적인 열화 진단 및 수명예측을 위한 사전작업으로 원자력발전소에서 불리한 환경 하에서 장기간 사용된 후 철거된 XLPE 전력 케이블을 대상으로 성능 측정을 수행하였다. 측정 방법으로는 VLF(Very Low Frequency) Tan${\delta}$ 방법 및 상용주파 부분방전시험을 택하였다. 또한 고주파변류기(HFCT)를 사용하는 부분방전 측정방법(HFPD)에 VLF 내압기를 적용할 수 있는지 확인하였다.

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Review of Failure Mechanism of Film capacitors for DC-Link Applications in Power Electronic Converters (전력 전자 컨버터에서 DC-Link 애플리케이션용 필름 커패시터의 고장 메커니즘에 대한 검토)

  • Kim, Jae-Hoon;Kim, Ki-Ryong;Oh, Chang-Yeol;Lee, Jong-Pil;Kim, Tae-Jin
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.364-365
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    • 2019
  • 대부분의 전력 전자 컨버터에서 사용되는 dc-link 커패시터는 입력 전원과 출력 부하 사이의 순간 전력 차이를 균형화하고, dc-link의 전압 변화를 최소화하기 위해 널리 사용된다. 일부 애플리케이션에서는 유지 시간 동안 충분한 에너지를 제공하는 데에도 사용된다. 하지만 커패시터는 시간이 지남에 따라 전기 및 환경과 같은 다양한 원인에 의해 고장이 발생하여, 전체 시스템의 가용성을 저감 시킬 수 있다. 따라서, 커패시터 고장을 발생시키는 메커니즘에 대한 검토를 통하여 예측적 유지 보수를 수행하여 전체 시스템의 가용성을 개선할 수 있을 것이다. 본 논문에서는 필름 커패시터의 고장 메커니즘, 고장 모드 및 수명 모델 검토 등을 통하여 dc-link 애플리케이션 연구에 대한 명확한 통찰력을 제공하고 필름 커패시터와 그 dc-link 애플리케이션에 대한 과제와 향후 연구방향을 확인하는 역할을 한다.

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