• Title/Summary/Keyword: 사각컵 드로잉

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Experimental Study on the Parameters Affecting Deep Drawing Process (딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구)

  • Jung, D.W.;Yang, H.I.;Lee, S.H.
    • Journal of Power System Engineering
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    • v.7 no.2
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    • pp.61-65
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    • 2003
  • Sheet metal forming process is a non-linearity problem which Is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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Experimental Study on the Parameters Affecting Deep Drawing Process (딥 드로잉 공정에 미치는 영향인자에 관한 실험적 연구)

  • 정동원;이승훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1593-1596
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    • 2003
  • Sheet metal forming process is a non-linearity problem which is affected by various process variables, such as geometric shape of punch and die, frictional characteristic, etc.. Therefore, the knowledge of the influence of the process variables is needed in the design of sheet metal working processes. In this paper, deep drawing tests for blank holding force, punch speed and lubrication between sheet material and tool were carried out to investigate the influence upon sheet formability. Experimental results were discussed about the defects on the deformation behaviors during the forming process.

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Analysis of Square Cup Deep Drawing from two Types of Blanks with a Modified Membrane Finite Element Method (개량박막 유한요소법에 의한 두가지 블랭크로부터의 사각컵 딥드로잉 성형해석)

  • Huh, Hoon;Han, Soo-Sik
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.10
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    • pp.2653-2663
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    • 1994
  • The design of sheet metal working processes is based on the knowledge about the deformation mechanism and the influence of the process parameters. The typical geometric process parameters are the die geometry, the initial sheet thickness, the initial blank shape, and so on. The initial blank shape is of vital importance in the most sheet metal forming operations, especially in the deep drawing process, since the forming load and the strain distribution are significantly affected by the shape of an initial blank. The influence of the initial blank shape on a square cup deep drawing process is investigated by the numerical simulation and the experiment. The numerical simulation is carried out by a modified membrane finite element method which takes bending deformation into account. The numerical and experi-mental results show that the initial blank shape have strong influence on the forming load and the strain distribution. The numerical results are compared with the experimental results and other numerical results which are calculated with the membrane theory.

Fracture Prediction in Drawing Processes of AZ31 alloy Sheet by the FEM combined with a Ductile Fracture Criterion considering Strain Rate Effect (변형률 의존성 연성파괴이론과 유한요소법에 의한 AZ31합금 판재의 드로잉 성형공정시 파단발생 예측)

  • Kim, Sang-Woo;Lee, Young-Seon;Kim, Dae-Yong
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.614-616
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    • 2011
  • 본 연구에서는 유한요소법과 변형률 의존성 연성파괴이론을 이용하여 드로잉 공정에서의 AZ31 마그네슘 합금 판재의 파단 발생을 예측 하였다. 다양한 온도에서의 사각컵 드로잉 실험을 수행하여, 각 온도조건에서의 파단깊이를 측정하였으며, 고온 인장시험을 통해 연성파괴상수를 온도 및 변형률 속도에 의존적인 값으로 표현하고, 실험과 동일하게 모사된 유한요소해석을 수행하였다. 해석결과 얻어진 각 요소의 온도 및 변형률 속도에 따른 연성파괴상수를 이용하여 파단발생을 예측하였으며, 실험결과와 검증하였다.

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Blank Design of The High Miniature Rectangular Vibrator Case for The Cellular Phone (Cellular Phone용 초소형 사각 진동모터 케이스의 블랭크 설계)

  • Ha, B.K.;Ku, T.W.;Kang, B.S.
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.754-758
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    • 2000
  • Milli-structure components are classified as component group whose size is between macro and micro scale. that is, about less than 20mm and larger than 1mm. The forming of these components has a typical phenomenon of bulk deformation with thin sheets because of the forming size. In order to conventional metal forming, where numerical process simulation is already fully applied, the micro-forming process is characterized by some scale effects which have to be considered in an advanced process simulation. milli-structure rectangular cup drawing is analyzed and designed using the finite element method and experiment. The result of the finite element analysis is confirmed by a series of experiments.

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Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing (사각 컵 드로잉 공정에서의 최적 블랭크 형상 결정)

  • 배원병;허병우;김호윤;이영석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.68-71
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    • 1998
  • Rectangular deep drawing process is widely used in sheet metal forming. But there are various defects such as earring, wrinkling, tearing, etc. In order to avoid the defects, an optimum blank shape is required. But it has not been generalized to determine the optimum blank shape because deep drawing processes are involved in complex process parameters. So, it is very necessary to do research systematically about determining the optimum blank shape of deep drawing process. In this study a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earring, is proposed.

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Evaluation of Formability Sensitivity to Die Design in Warm Square Cup Deep Drawing of AZ31 Sheet (AZ3l 판재의 온간 사각컵 디프드로잉에서 금형 설계에 대한 성형성 민감도의 평가)

  • Kim, G.D.;Kim, H.K.
    • Transactions of Materials Processing
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    • v.16 no.2 s.92
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    • pp.120-125
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    • 2007
  • Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.