• Title/Summary/Keyword: 비파괴적분석

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Application of Acoustic Emission Technique and Friction Welding for Excavator Hose Nipple (굴삭기용 호스 니플의 마찰용접과 음향방출기법의 적용)

  • Kong, Yu-Sik;Lee, Jin-Kyung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.5
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    • pp.436-442
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    • 2013
  • Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, the feasibility of industry application was determined by analyzing the mechanical properties of weld region for a specimen of tube-to-tube shape for excavator hose nipple with friction welding, and optimized welding variables were suggested. In order to accomplish this object, friction heating pressure and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. An acoustic emission(AE) technique was applied to evaluate the optimal friction welding conditions nondestructively. AE parameters of accumulative count and event were analyzed in terms of generating trend of AE signals across the full range of friction weld. The typical waveform and frequency spectrum of AE signals which is generated by friction weld were discussed. From this study the optimal welding variables could be suggested as rotating speed of 1300 rpm, friction heating pressure of 15 MPa, and friction heating time of 10 sec. AE event was a useful parameter to estimate the tensile strength of tube-to tube specimen with friction weld.

Fatigue Behavior of STS316L Weldments and Degradation Characteristic Evaluation by Ultrasonic Test (STS316L 용접부의 피로거동 및 초음파시험에 의한 열화특성 평가)

  • Nam, Ki-Woo;Park, So-Soon;Ahn, Seok-Hwan;Do, Jae-Yoon;Park, In-Duck
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.156-164
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    • 2003
  • STS316L had been used as the structural material for energy environmental facilities, because austenite stainless steels like 316L have superior mechanical properties of which toughness, ductility, corrosion resistant and etc. However, those welded structures are receiving severe damage due to increasing of the aged degradation. Most studies until now have been carried out against fatigue behaviors of weldments, and were not well studied on nondestructive evaluation methods. In this study, the fatigue crack propagation behavior of STS316L weldment usually used for vessels of the nuclear power plant was investigated. Also, the degradation characteristics of 316L stainless steel weldments were evaluated by the ultrasonic parameter such as ultrasonic velocity, attenuation factor and time-frequency analysis. The results of this study can be used as a basic data for the prediction of the fatigue crack life of weldments structures without disjointing or stopping service of structures in service.

Dielectric Cure Monitoring of Thermosetting Matrix Composites (열경화성 수지 복합재료의 유전 정화 모니터링)

  • Kim, Hyoung-Geun;Lee, Dai-Gil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.409-417
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    • 2003
  • Cure monitoring can be used to improve the quality and productivity of thermosetting resin matrix composite products during their manufacturing process. In this work, the sensitivity of dielectrometry was improved by adequate separation the efforts of sensor and externals on the measured signal. A new algorithm to obtain the degree of cure during dielectric cure monitoring of glass/polyester and glass/epoxy composites was developed by employing a function of both temperature and dissipation factor, in which five cure monitoring parameters were used to calculate the degree of cure. The decreasing pattern of dissipation factor was compared with the relationships between the degree of cure and the resin viscosity. The developed algorithm might be employed for the in situ cure monitoring of thermosetting resin composites.

Nondestructive Test for Strength Estimation of Concrete Deteriorated by High Temperature (고온 열화한 콘크리트의 강도추정을 위한 비파괴검사)

  • Park, Seok-Kyun;Heo, Jae-Young;Lee, Won-Hong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.181-184
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    • 2008
  • The concrete is relatively fireproof materials. However, long-term exposure to high temperatures in the concrete strength is a phenomenon that occurs in the rapid degradation. In such a case, even low-strength estimates concrete expression to the General Non-destructive inspection is not appropriate to use the estimate. To overcome this problem, various mix conditions of the concrete specimen under 23, 200, 400, 600, $800^{\circ}C$ to a temperature, the correlation relationship between the ultrasonic velocity and the strength of concrete specimen is investigated and analyzed. This analysis estimates the high-temperature strength of the damaged concrete expression Non-destructive inspection of the proposal.

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Evaluation of Surface-Breaking Crack Based on Laser-Generated Ultrasonics and Wavelet Transform (레이저 초음파와 Wavelet변환을 이용한 재료표면균열 평가)

  • Lee, Min-Rae;Choi, Sang-Woo;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.2
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    • pp.152-162
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    • 2001
  • Laser-generated ultrasonic technique which is one of the reliable nondestructive evaluation techniques has been applied to evaluate the integrity of structures by analyzing the characteristics of signal obtained from surface crack. Therefore, the signal analysis of the laser-generated ultrasonics is absolutely necessary for the accurate and quantitative estimation of the surface defects. In this study, one-sided measurement by laser-generated ultrasonic has been applied to evaluate the depth of the surface-breaking crack in the materials. However, since the ultrasonic waveform excited by pulse laser is very difficult to distinguish the defect signals, it is necessary to consider the signal analyses of the transient waveform. Wavelet Transform(WT) is a powerful tool for processing transient signals with temporally varying spectra that helps to resolve high and low frequency transient components effectively. In this paper, the analyses of the surface-breaking crack of the ultrasonic signal excited by pulse laser are presented by employing the WT analyses.

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X-선에 의한 가공용 감자 내부 결함 특성 분석

  • 강석원;손재룡;이강진
    • Proceedings of the Korean Society of Postharvest Science and Technology of Agricultural Products Conference
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    • 2003.10a
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    • pp.144-145
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    • 2003
  • 감자는 전세계 대부분의 국가에서 재배되고 있는 세계 4대 주곡 작물인 동시에 스낵류 시장에서도 중요한 부분을 차지하고 있다. 우리나라의 감자 가공산업은 1990년대 초부터 활기를 띠기 시작여하 현재 2,000억불의 매출을 달성하고 있다. 이중 우리나라 농민이 직접 생산한 감자를 원료로 사용하는 천연칩 감자 가공산업은 매출액을 기준으로 144억 (1997년)에서 700억 (2001년)으로 과거 10년 동안 괄목할 만한 성장을 하였다. 우리나라의 연간 감자 칩 원료용 가공용 감자 소요량은 총 51,600톤 (2002 년)으로 그중 40,600톤은 국내생산량으로 충당하고 나머지는 냉동감자를 수입하여 처리하고 있다. 가공원료용 감자는 괴경의 크기나 모양과 같은 외부품질과 환원당이나 고형분 함량과 같은 내부품질이 좋아야 한다. 하지만 가공용 감자의 내·외부품질이 좋게 판정되어도 내부갈색반점이나 중심공동과 같은 괴경 생리장해가 발생하면 원료용 감자로서의 상품 가치가 상실된다. 국내 칩 가공원료용 감자는 봄재배에서는 약 5 ∼ 7 %, 여름재배에서는 10 ∼ 15 %의 괴경 생리장해가 발생되고 있다. 현재 위와 같은 생리장해는 가공공장에서 감자를 잘라서 골라내거나 감자 칩을 만든 후 제거하는 방법을 쓰고 있다. 이에 감자를 수확 후 감자칩으로 가공하기 전에 생리장해가 발생한 감자를 제거하여 생산 공정에서의 불필요한 가공을 줄일 수 있는 방법이 개발되어야 할 필요성이 증대되고 있다. 최근, 농산물의 비파괴적 품질 평가와 선별에 있어서 가장 실용적이고 성공적인 기술 중의 하나는 농산물의 광학적 성질을 이용한 전기-광학 기술이다. 그중 X-선과 같이 파장이 짧은 방사 에너지는 대부분의 농산물을 투과하여 내부의 질량 밀도의 변화와 상관관계를 갖는 품질 인자를 비파괴적으로 평가하는데 적합하나 아직 국내에선 X-선을 이용한 가공용 감자의 내부 결함특성에 대한 연구는 이뤄지지 않고 있다. 이에 본 연구에서는 가공용 감자의 내부결함 특성중 하나인 내부동공의 X-선에 의한 특성을 본 연구소에 있는 X-선 발생장비로 측정해 보고 비파괴적인 방법으로 실시간 가능성을 시험하였다. 감자는 수원 농산물 도매시장에서 2003년산 가공용 감자 (품종:선농)를 구매하여 사용하였다. 감자내 내부동공은 35 ∼ 40 kV와 5.25 mA값으로 발생된 X-선에 의해 잘 검출되는 것으로 나타나, 현장에서 충분히 활용가능 할 것으로 판단되었다. 금후, 실시간으로 내부동공을 검출할 수 있는 시스템을 개발할 계획이다.

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Intercomparisonn of Techniques for Pressure Tube Inspection of Pressurized heavy Water Reactor (가압 중수로형 원자력발전소 압력관 비파괴검사기술의 상호비교)

  • Lee, Hee-Jong;Kim, Yong-Si;Yoon, Byung-Sik;Lee, Young-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.4
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    • pp.294-303
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    • 2005
  • This paper describes the analysis results of a series f Round-Robin test that was performed to intercompare inspection and diagnosis techniques for characterization of pressure tube f a pressurized heavy water reactor under the Coordinated Research Project(CRP) of IAEA's nuclear Power Programme. For this test, six nations, Korea, Canada, India, Argentina, Rumania, and China that currently have pressurized heavy water reactors under operation involved, and the "KOR-1" pressure tube sample prepared by Korea was used. Two kinds of NDE technique, ultrasonic and eddy current test, were applied for these tests. The "KOR-1" pressure tube sample contains total 12 artificial flaws such as crack-like EDM notches, wear that is similar to the real flaws and can be produced on the pressure tubes during plant operation. Test results showed that seven laboratories from six nations detected all twelve flaws in "KOR-1" specimen by using ultrasonic and eddy current test methods, and ultrasonic test method was more accurate than eddy current test method in flaw detectin and sizing. ID flaws in pressure tube sample were more easily detected and accurately sized than OD flaws.

Corrosion Measurement Method Using Thermographical Information (열화상 정보를 이용한 부식률 예측기법)

  • Yun, Ju-Young;Chung, Lan;Roh, Young-Sook
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.2
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    • pp.142-147
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    • 2007
  • In order to measure corrosion level of steel reinforcement rebar which is inside reinforced concrete structure, infrared thermographic technique was employed. Experimental test parameters were four different ambient temperatures and various levels of corrosion states (0, 1, 3, 5, 7 and 10% of weight loss). After analysis of temperature distributions of concrete surface, the amount of heat flux from the concrete surface is directly proportional to the corrosion level which is inside of concrete.

Rancidity Estimation of Perilla Seed Oil using NIR Spectroscopy and Multi-variate Analysis Techniques (근적외선 분광기법과 인공신경망을 이용한 식용유지의 산패 분석)

  • Lee, Ah-Yeong;Hong, Suk-Ju;Rho, Shin-Jung;Park, Heesoo;Kim, Yong-Ro;Kim, Ghiseok
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.98-98
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    • 2017
  • 대부분의 가정과 요식업체, 식품가공업계에서 이용하고 있는 식용유지는 저장 및 가공과정 중에 산패가 빈번하게 일어나게 된다. 기존에는 유지 산패를 측정하기 위해 산가, 과산화물가 등을 측정하는 이화학적인 적정방법을 이용하였는데 실험자의 숙련도에 따라 결과의 오차가 발생할 수 있고, 반복실험으로 인한 시간과 비용이 많이 소모되는 등 여러 제약사항을 포함하고 있어 식용유지의 산패를 실시간 비파괴적으로 분석할 수 있는 기술의 개발에 많은 관심이 모아지고 있다. 따라서, 본 연구에서는 식용유지의 저장조건에 따른 산패정도를 비파괴적으로 평가하기 위한 근적외선 분광분석과 인공신경망 분석기술을 개발하여 그 실효성을 평가하였다. 식물성 식용유지인 들기름을 특정 온도에서 일정한 시간동안 저장하면서 이화학적 적정방법을 통해 산가와 과산화물가를 측정하였으며 동일한 시료의 근적외선 투과스펙트럼을 획득하였다. 수집된 정보를 이용하여 유지 산패 예측 모델을 개발하기 위해 다변량 분석기법 (주성분 회귀분석, 최소자승 회귀분석과 인공신경망 분석)을 적용하였다. 분석 결과, 인공신경망 분석모델이 산가 ($R^2_{tra}:0.9037$, $R^2_{val}:0.8175$, $R^2_{test}:0.8555$)와 과산화물가 ($R^2_{tra}:0.9210$, $R^2_{val}:0.9341$, $R^2_{test}:0.8286$)의 예측 성능이 가장 우수한 것으로 확인되었다. 본 연구의 결과들은 농산물과 식품의 성분 측정뿐만 아니라 다른 산업분야에서도 유용하게 활용될 수 있을 것으로 기대되어진다.

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The study for analysis of acidity and moisture in paper record by mobile small NIR spectrometer (이동 가능한 소형 근적외선 분광 분석기를 사용한 종이 기록물 내 산성도 및 함수율 분석에 대한 연구)

  • Lee, Chang Yong;Kim, Chan Bong;Lee, Seong Uk;Cho, Won Bo;Kim, Hyo Jin
    • Analytical Science and Technology
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    • v.25 no.6
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    • pp.370-374
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    • 2012
  • As for quality evaluation of paper records, it is very important to measure acidity and moisture in paper. In the case important paper records, it should be measured directly in field. But ISO standard analytical method would be limited to measure directly in field for quality evaluation of paper records until now. Therefore it could be to use mobile small NIR spectrometer for being analyzed by direct and non-invasive method in field. The wavelength range of small spectrometer has from 900 to 1700 nm, and the surface of paper could be measured by diffused reflected optical fiber probe. Thus, the acidity and moisture could be analyzed on the paper record with from 1970 to 2003. As the result, it could be confirmed to have each more than 0.9 as the correlation of acidity and moisture. Thus, it will be possible to develope the evaluation system of paper record with mobile small NIR spectrometer and optical fiber by the result.