• E2M - 전기 전자와 첨단 소재
• /
• 제10권2호
• /
• pp.119-125
• /
• 1997

In this study, piezoelectric transducers were designed and manufactured using PZT-5A which had relatively high electromechanical coefficient, nondestructive testing system was developed which was able to inspect automatically using stepping motors, PC-Lab, and PC-Scope. The optimum design conditions for NDT were presented and verified comparing PZT-5A probes with comercial probes. It was proved by simulation and experiments that Epoxy is a good material as matching and backing layers. The envelope was reduced 60% with matching layer and 76% with matching and backing layer. NDT was successfully carried out for aluminum test pieces. Distance error of PZT-5A probe was 2.8%.

• 비파괴검사학회지
• /
• 제10권1호
• /
• pp.10-17
• /
• 1990

Recently, object recognition ultrasonic sensor is being used with automatization of industrial machine. Points which characterize the object can be deleted by measuring the propagation time of ultrasonic impulse and azimuth which gives its maximum amplitude, and from these points shape, position and orientation of the object are deduced. A new measuring method is adopted, where the distance to the object is calculated by sound reflection time which is measured from O-cross point of sound wave, and azimuth is measured by angle indicating maximum amplitude. The measuring accuracy of 1.0mm for distance and $0.5-2^{\circ}$ for azimuth have been accomplished. By rotational scanning of sensor the characteristic point of an object can be known and it gives the information of its shape, position and orientation. Experimental results showed that the object of some complicated shape can be recognized, which suggest its applicability to robot.

• 비파괴검사학회지
• /
• 제10권1호
• /
• pp.24-28
• /
• 1990

Centrifugally Cast Stainless Steel generally shows similar structure to the weld in austenitic stainless steel in the point of casting. When examining this material ultrasonically, the beam does not generally propagate straightforward but rather deviates from its original direction and this phenomenon called skewing is originally caused by anisotropic material. In order to calculate the beam skewing effect theoretically, work has been performed based on a model approach which has regarded material itself as having been composed of multi-layered columnar dendrite structure and the result was compared with the one from experiment. The result from both theory and experiment showed good correlation and ultrasonic beam showed the least skewing with around 45 degree incident angle.

• 비파괴검사학회지
• /
• 제10권1호
• /
• pp.56-64
• /
• 1990

It is well-known that the defects (existing in structures) and the material degradation(caused by the fatigue load) generally initiate the failure of structures. The NDE such as ultrasonic technique which can be used to detect the size and the orientation of defects has been utilized to estimate the life and stability of structures. However, only few experimental reports made by using the ultrasonic technique have been published for the case of fatigue estimation of materials and structures. The purpose of this study is, thus, to derive the relationship between ultrasonic attenuation and fatigue behavior of Polycarbonate and PMMA through ultrasonic characterization. It is also attempted to offer NDE experimental procedure which may be useful to predict fatigue life.

• 비파괴검사학회지
• /
• 제10권1호
• /
• pp.84-90
• /
• 1990

By discriminating the wave propagation paths in cylindrical vessels, a technique for AE source location has been proposed. This method is based on the path difference between several propagating directions from a source to a sensor. One sensor can receive multiple waveforms sequentially including a direct arrival and several others propagated through the circumferential direction. An wave front normally propagates in all directions and as many waveforms can reach the sensor until the signal faded out by attenuation. Only the first four arrivals suffice the condition for calculating the source location. The proposed method was examined for an actual cylindrical vessel by the source location experiment using simulated AE sources. The test showed very promising results and the method can be utilized for a simple AE source location without multi-channel instruments.

• 비파괴검사학회지
• /
• 제22권6호
• /
• pp.589-598
• /
• 2002

The safe operation of petrochemical plant requires screening of the pipework to ensure that there are no unacceptable levels of corrosion. Unfortunately, each plant has many thousands of metres of pipe, much of which is insulated or inaccessible. Conventional methods such as visual inspection and ultrasonic thickness gauging require access to each point of the pipe which is time consuming and very expensive to achieve. Extensional or torsional ultrasonic guided waves in the pipe wall provide an attractive solution to this problem because they can be excited at one location on the pipe and will propagate many metres along the pipe, returning echoes indicating the presence of corrosion or other pipe features. Guided Ultrasonics Ltd have now commercialised the technique and this paper describes the basis of the method, together with examples of practical test results and typical application areas.

• 비파괴검사학회지
• /
• 제22권6호
• /
• pp.599-608
• /
• 2002

The mechanical properties of mullite $(3Al_2O_3\;2SiO_2)$ environmental barrier coatings are determined using a laser-based ultrasonic system. The waveforms generated by a laser source in mullite coatings in the $1-20{\mu}m$ thickness range are evaluated theoretically using the integral transform technique. It is shown that the laser source generated the two lowest order SAW modes in these systems. Experimental waveforms are generated using a 600ps pulsed Nd:YAG microchip laser and detected using a stabilized Michelson interferometer. The dispersion curves for the generated modes are extracted from the experimental data and the mechanical properties of the coatings are obtained by minimizing the error between the measured and calculated velocity values. The waveforms generated in mullite coatings agree well with theory and laser-based ultrasonics is shown to provide an effective tool for the nondestructive evaluation of ceramic coatings.

• 비파괴검사학회지
• /
• 제21권1호
• /
• pp.91-99
• /
• 2001

에너지 수송배관은 경제성과 실용성으로 인해 총 설치 길이가 크게 증가하고 있으며, 최근에는 대륙관통 배관망 등의 건설이 지구촌 곳곳에서 진행되고 있다. 이러한 수송용 배관은 운송대상인 오일이나 가스의 폭발특성이나 환경오염 위험성으로 인해 무엇보다 철저한 안전관리가 이루어져야 한다. 선진 각 국에서는 이미 1960년대부터 배관파손의 원인을 분석하고 원인별 대책마련을 위해 부단한 노력을 기울이고 있다. 본고에서는 에너지 수송배관에 발생하는 대표적 결함 종류들에 대해, 선진 각 국에서 사용중인 안전성평가 방법을 정리함으로써, 국내 수송배관 안전성평가 대책 마련을 위한 기초자료로 제시하고자 한다.

• 비파괴검사학회지
• /
• 제22권6호
• /
• pp.627-636
• /
• 2002

Identification and sizing of surface breaking vertical cracks using angle beam ultrasonic testing in practical situation quite often become very difficult tasks due to the presence of non-relevant signals caused by geometric reflectors. The present work introduces effective and systematic approaches to take care of such a difficulty by use oi angle beam ultrasonic testing models that can predict the expected signals from various targets very accurately. Specifically, the model-based TIFD (Technique for Identification of Flaw signals using Deconvolution) is Proposed for the identification of the crack tip signals from the non-relevant geometric reflection signals. In addition, the model-based Size-Amplitude Curve is introduced for the reliable sizing of surface breaking vertical cracks.

• 비파괴검사학회지
• /
• 제22권6호
• /
• pp.637-642
• /
• 2002

An arc-shaped line array slit has been used for the laser generation of focused Lamb waves. The spatially expanded Nd:YAG pulse laser was illuminated through the arc-shaped line array slit on the surface of a sample plate to generate the Lamb waves of the same pattern as the slit. Then the generated Lamb waves were focused at the focal point of which distance from the slit position is dependent on the curvature of slit arc. The proposed method showed better spatial resolution than the conventional linear array slit in the detection of laser machined linear defect and drill machined circular defect on aluminum plates of 2mm thickness. Using the focused waves, we could detect the linear defect and the circular defect with the improvement of spatial resolution. The method can also be combined with the scanning mechanism to get an image just like by the scanning acoustic microscope(SAM).