• Title/Summary/Keyword: 비파괴검사방법

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Conceptual Design of In-Service Inspection and Maintenance of tiquid Metal Reactor KALIMER (액체금속로 KALIMER의 가동중검사 및 보수 개념설계)

  • Joo, Young-Sang;Kim, Seok-Hoon;Lee, Jae-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.171-179
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    • 2004
  • The design concepts of in-service inspection and maintenance are very important for the reactor system design of the nuclear power plant. The strategy of in-service inspection and maintenance should be reflected in the mechanical system design for the verification of the operability of liquid metal reactor KALIMER. In this paper the fundamental approaches of the in-service inspection and maintenance of the KALIMER are established to ensure the safety and reliability of the reactor system. The general method and requirement of the in-service inspection and maintenance for the reactor system and components are proposed and described to satisfy the intents of the ASME Section XI Division 3 and the design characteristics of KALIMER.

Non-destructive Inspection of Construction Joints of Concrete Structures Using the Radar and the Infrared Thermography Method (레이더법과 적외선법을 이용한 콘크리트 시공 이음부 공극의 비파괴검사)

  • Park, Seok-Kyun
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.425-432
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    • 2003
  • The joint treatment of concrete is one of the technical problems in concrete constructions. Joints created with concrete constructions result in serious weakness in the aspects of both structural and water-barrier function. The radar and the infrared thermography method have been used for the non-destructive inspection of several construction joints of concrete structures in this study. The advantages and limitations of these methods are investigated for non-destructive inspection on construction joints of concrete columns. It can be shown that the detecting precision of construction joints using these methods is improved if radar analysis is carried out with a simulation analysis. In case of the infrared thermography method, the shape of construction joints can be also detected when heating is performed before testing. As the result, it has been verified that the construction joints, difficult to be detected by visual inspection, could be inspected effectively in broad areas at short period of time when these two methods are applied.

Evaluation of X-ray System for Nondestructive Testing on Radioactive Waste Drums (방사성폐기물 드럼 비파괴 검사를 위한 X-ray 장비 평가)

  • Park, Jong-Kil;Maeng, Seong-Jun;Lee, Yeon-Ee;Hwang, Tae-Won
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.6 no.3
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    • pp.189-203
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    • 2008
  • The physical and chemical properties of radioactive waste drums, which have been temporarily stored on site, should be characterized before their shipment to a disposal facility in order to prove that the properties meet the acceptance guideline. The investigation of NDT(Nondestructive Test) method was figured out that the contents in drum, the quantitative analysis of free standing water and void fraction can be examined with X-ray NDT techniques. This paper describes the characteristics of X-ray NDT such as its principles, the considerations for selection of X-ray system, etc. And then, the waste drum characteristics such as drum type and dimension, contents in drum, etc. were examined, which are necessary to estimate the optimal X-ray energy for NDT of a drum. The estimation results were that: $(R)\acute{A}$ the proper X-ray energy is under 3 MeV to test the drums of 320 ${\beta}\S$ and less; $(R)\ddot{E}$ both X-ray systems of 450 keV and/or 3 MeV might be needed considering the economical efficiency and the realization. The number of drums that can be tested with 450 keV and 3 MeV X-ray system was figured out as 42,327 and 18,105 drums (based on storage of 2006. 12), respectively. Four testing scenarios were derived considering equipment procurement method, outsourcing or not, etc. The economical and feasibility assessment for the scenarios was resulted in that an optimal scenario is dependent on the acceptance guide line, the waste generator's policy on the waste treatment and the delivery to a disposal facility, etc. For example, it might be desirable that a waste generator purchases two 450 keV mobile system to examine the drums containing low density waste, and that outsourcing examination for the high density drums, if all NDT items such as quantitative analysis for 'free standing water' and 'void fraction', and confirmation of contents in drum have to be characterized. However, one 450 keV mobile system seems to be required to test only the contents in 13,000 drums per year.

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

Development of Automated Ultrasonic Testing System for Partial Joint-Weld of Heat Exchanger's Header to Tube in Power Plant (발전소 열교환기 헤더와 튜브의 부분 용입형 용접부 초음파 자동검사시스템 개발)

  • Lee, Jin-Hyuk;Lim, Seong-Jin;Park, Ik-Keun;Kim, Dae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.367-372
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    • 2010
  • A power plant's heat exchangers work under poor conditions, such as high temperature, high pressure, corrosion, mechanical stress and vibration. Especially, partial joint-weld of heat exchanger's header to stub-tube is the place where incomplete penetration flaws can easily occur. But, it is hard to evaluate the safety of the structure by conventional nondestructive testing techniques. So it is necessary to test integrity of the weld inside and to develop testing technique and equipment that can detect the flaws at the weld point in order to enhance reliability of the test result. In this study, we developed a suitable automated ultrasonic testing system that can inspect the partial joint-weld of header to stub-tube of power plant. Finally, we showed the efficiency of the automated ultrasonic-testing-system from the application.

Girth Welding Procedure and Mechanical Properties of Gas Pipeline (가스배관 원주자동용접 공정 개발 및 기계적 특성 평가)

  • Kim, Woo-Sik;Kim, Young-Pyo;Kim, Choel-Man
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.84-84
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    • 2009
  • 파이프라인을 건설함에 있어 가장 중요한 기술이 배관 용접기술이다. 즉 파이프와 파이프를 연결하는 작업이 공사 진척도를 결정하기 때문에, 이를 얼마나 경제적으로 신속하게 수행해 나가느냐하는 것은 건설기간 및 건설비용을 결정하는 핵심 요소이다. 가스배관 시공 원주용접 방법은 여러 가지 있는데, 현재 국내에서는 전량 수동용접을 채택하고 있다. 이 방법은 국내 가스배관을 건설한 초기부터 적용해온 것으로 우수한 품질을 확보할 수 있으며, 취약한 국내 자동화기술과 열악한 도로 매설 시공여건에서 적용하기 용이한 방안이다. 그러나 우수한 용접기량을 보유한 용접사가 점차 부족해지고, 배관시공 시간을 단축하고 비용을 줄이기 위한 필요성이 점차 커지면서 이를 해결할 수 있는 기술로서 자동원주용접방안이 있다. 이 기술들은 해외 가스배관에 이미 오래전부터 적용되어 용접부위 신뢰성과 품질 우수성을 확보하고 시공비용절감을 달성하고 있다. 자동용접을 적용하기 위해서는 용접절차를 수립하여 절차인증시험을 수행하고, 기존방안과 동일이상의 품질이 확보되며 효율성을 겸비해야만 한다. 국가 기본에너지의 안정적인 공급을 위해 적기 시공이 필요하고, 1 km당 10 억원 이상이 소요되는 배관시공비용 중 약 1/3이 용접비파괴검사 비용인 점을 감안할 때 품질이 확보되면서 경제적인 시공방안이 있다면 이를 적용하는 것이 국가 산업 경제적 측면에서 필요한 일이다. 이와 관련된 연구에서는 국내 가스배관 원주용접에 적용 가능한 용접공정을 검토하고, 용접절차를 수립하여 절차인증시험을 수행하였으며, 추가로 배관 원주 자동용접부위에 대한 기계적 특성 평가를 실시하였다. 현재 국내 건설여건과 비파괴검사 기준을 만족시키고 안전성과 효율성을 겸비한 방법으로는 초층과 2층은 수동 GTAW를 적용하고 나머지 층은 반자동 FCAW를 적용하는 방안이 적절한 것으로 판단된다. 전 층을 자동 GTAW로 용접하는 방안은 품질은 확보되지만 효율성측면에서 대형배관에는 적용하기 어려울 것으로 보이며, 해외에서 많이 사용되는 자동 GMAW 방안은 국내 비파괴검사기준을 만족시키기 어려워 검토대상에서 제외하였다. 본 논문에서는 두 가지 용접방법에 대한 용접공정개발과정과 원주용접부위 기계적 특성을 검토하여 최적방안을 제시하고자 한다.

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Evaluation of Drilled Shaft's End Condition by Impact-Echo Method (충격반향기법에 의한 현장타설 말뚝기초의 선단 조건 평가)

  • Kim, Dong-Soo;Kim, Hyung-Woo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.2
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    • pp.89-97
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    • 2003
  • Experimental model studies were carried out to evaluate the end condition for drilled shafts by applying elastic impact on the top of the shaft, which is one of the various methods using stress waves. Typical impact responses corresponding to the various end conditions including free, fixed, rock-socketed, and soft-bottom with good and poor side contact conditions, were investigated. In order to simulate these renditions, mock-up shaft models made of cement mortar were used. Small-scale laboratory experiments were also performed, and field tests were carried out for the shafts that were socketed into weathered rock. It is found that the rock-socketed condition and depth of penetration into rock ran be identified from the reflection at the interface between the soil and rock in the waveform. The soft bottom rendition can be identified, only when the side contact between shaft and surrounding rock is poor, whereas it cannot be identified when the side contact is good because the waveform is similar to that of fixed end rendition.

Reliability Evaluation of Semiconductor using Ultrasound (초음파를 이용한 반도체의 신뢰성 평가)

  • Jang, Hyo-Seong;Ha, Job;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.6
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    • pp.598-606
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    • 2001
  • Recently, semiconductor packages trend to be thinner, which makes difficult to detect defects therein. A preconditioning test is generally performed to evaluate the reliability of semiconductor packages. The test procedure includes two scanning acoustic microscope (SAM) tests at the beginning and end of the entire test, in order to help detect physical defects such as delaminations and package cracks. In particular, of primary concern are package cracks and delaminations caused by moisture absorbed under ambient conditions. This paper discusses the failure mechanism associated with the moisture absorbed and encapsulated in semiconductors, and the use SAM to detect failures such as tracks and delaminations grown during the preconditioning test.

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A Reliability Evaluation of the Robot using an Motion Feature (움직임 정보를 이용한 로봇의 신뢰성 평가)

  • Cho, Jai-Wan;Seo, Yong-Chil;Jeong, Kyung-Min
    • Annual Conference of KIPS
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    • 2013.11a
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    • pp.1382-1385
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    • 2013
  • 본 논문에서는 로봇의 움직임 특성을 추출하여 로봇 시스템의 신뢰성을 평가하는 방법을 제안한다. 원자력 발전소 증기 발생기 전열관의 비파괴 검사에 사용되는 ECT 검사용 Probe 가이드 로봇 (이하 증기발생기 로봇으로 기술)을 대상으로 하였다. 증기발생기 로봇의 동작 상태를 감시하기 위해 관측 카메라가 설치된다. 증기발생기 수실은 로봇 설치 및 해체를 위한 원형의 출입구 (Man Way)를 제외하고는 밀폐된 공간이다. 증기 발생기 전열관의 비파괴 검사 중에는 로봇과 로봇의 동작을 감시하는 관측 카메라만 설치된다. 관측 카메라가 고정되어 있다면, 배경의 변화를 야기하는 외란은 없다고 가정할 수 있다. 시간적으로 이웃하는 2 개의 관측 영상을 미분 (차 영상) 처리하면, 로봇 시스템의 이동 성분만 추출된다. 이러한 이동성분의 크기를 계산하여 로봇의 전체 행정거리 (ECT Probe를 검사위치에 안내하기 위해 로봇 기구부가 움직이는 범위)에 대해 영상 프레임 단위로 전개하면 특정의 고유 궤적이 나타난다. 이러한 고유 궤적과 다른 패턴을 보이는 로봇의 움직임 궤적은 에러로 간주한다. Burn-in 시험 (원자력 발전소 현장에 투입하기 전에 실험실에서 현장 적용의 타당성을 검증하기 위해 수행하는 시험) 중에 있는 증기발생기 로봇에 대해 본 논문에서 제안한 방법으로 신뢰성 평가를 수행하였으며, 그 결과 및 문제점 등에 대해 기술한다.

Application of Modeling of Electromagnetic Wave Propagation for Thickness Determination Using Finite Difference-Time Domain (유한차분 시간영역법을 이용한 콘크리트 두께측정 전자파 모델링의 적용)

  • 임홍철;남국광
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.2
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    • pp.341-349
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    • 2002
  • The radar method is becoming one of the major nondestructive testing(NDT) techniques lot concrete structures. Numerical modeling of electromagnetic wane is needed to analyze radar measurement results. Finite difference-time domain(FD-TD) method can be used to simulate electromagnetic wave propagation through concrete specimens. Five concrete specimens with different thickness are modeled in 3-dimension. Radar modeling results compare measurement results to find backface of the concrete specimens and measure thickness of the concrete specimens.