• 제목/요약/키워드: 비전단에너지

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냉각인발된 쾌삭강의 외경선삭시 칩-공구 마찰 및 전단 특성 (Chip-Tool Friction and Shear Characteristics of Cold Drawn Free Machining Steels in Turning)

  • 이영문;조삼규;최수준;송태성;박태준
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.198-203
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    • 1999
  • In this study, chip-tool friction and shear characteristics of cold drawn free machining steels in turning were assessed. To do this, a newly developed equivalent oblique cutting model was adopted. And for comparison with those of free machining steels, chip-tool friction and shear characteristics of conventional carbon steels were also investigated. The Pb-S free machining steel shows superior machinability to others. In case of the Bi-S free machining steel, the shear stress and the specific friction energy are relatively lower than those of conventional carbon steels, but its shear strain is relatively high, so it does not show any remarkable improvement of machinability.

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등가경사절삭 시스템에 의한 Inconel 718 앤드밀링 공정의 전단 및 마찰특성 해석I -상향 엔드밀링- (The Shear and Friction characteristics Analysis of Inconel 718 End-millingIusing Equivalent Oblique Cutting System -Up endmilling-)

  • 이영문;최원식;송태성
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.887-890
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    • 2001
  • In end milling process the underformed chip thickness and the cutting force components very periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying underformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting mode. According to this analysis, when cutting Inconel 718.61% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

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경사절삭 모델에 의한 상향 엔드밀링절삭 해석 (Analysis of the Up End Milling Process by Transforming to the Equivalent Oblique Cutting Model)

  • 이영문;송태성;심보경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.902-906
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    • 2000
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel. 82% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

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엔드밀링의 전단특성 및 마찰특성 해석 (The Shear and Friction characteristics Analysis of End-milling)

  • 이영문;송태성;심보경
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.724-729
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    • 2000
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel, 72% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

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3차원 절삭시 칩-공구 마찰 및 전단 특성 해석 (Analysis of Chip-Tool Friction and Shear Characteristics in 3-D Cutting Process)

  • 이영문;최원식;송태성;박태준;장은실
    • 한국정밀공학회지
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    • 제16권6호
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    • pp.190-196
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    • 1999
  • In this study, a procedure for analyzing chip-tool friction and shear processes in 3-D cutting with a single point tool has been established. The edge of a single point tool including circular nose is modified to the equivalent straight edge, then 3-D cutting with a single point tool is reduced to equivalent oblique cutting. Transforming the conventional coordinate systems and using the measured three component of cutting forces, force components on the rake face and the shear plane of the equivalent oblique cutting system can be obtained. And it can be possible to assess the chip-tool friction and shear characteristics in 3-D cutting with a single point tool.

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엔드밀링의 전단특성 및 마찰특성 해석 (The Shear and Friction Characteristics Analysis of End-Milling)

  • 이영문;송태성;심보경
    • 대한기계학회논문집A
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    • 제25권10호
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    • pp.1520-1527
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    • 2001
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting model. According to this analysis, when cutting SM45C steel, 72% of the total energy is consumed in the shear process and the balance is consumed in the friction process.

드릴링 공정의 전단 및 마찰 특성 해석 (Analyses of Shear and Frictional Characteristics in Drilling Process)

  • 김선일;최원식;손재환;장은숙;이영문
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.22-27
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    • 2012
  • Drilling process is usually the most efficient and economical method of making a hole in a solid body. However, there have been no analytical method to assess drilling process based on the shear and frictional characteristics. In this paper, procedures for analyzing shear and frictional processes of drilling have been established by adopting an equivalent turning system to drilling. A series of drilling experiments were carried out with varying feed, velocity and drill shape factors. Using the results of the experiments, the cutting characteristics including shear in the primary shear zone and friction in the chip-tool contact region of drilling process have been analyzed. The specific cutting energy tends to decrease exponentially with increase of feed rate. In drilling process 35-40% of the total energy is consumed in the friction process. This is greater than that of turning process in cutting of the same work material.

그린리모델링 활성화를 위한 비전문가용 에너지 소비량 산정 프로그램 개발연구 (A Study on the Development of Energy Simulation Program for Non-specialist to Enhance Green Remodeling)

  • 방선규;유정현;김두환
    • 대한건축학회논문집:구조계
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    • 제34권11호
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    • pp.55-62
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    • 2018
  • To receive financial support for the Green Remodeling, applicants must submit an energy simulation report. However, many of the applicants are not green remodeling specialist and energy simulation services are too expensive for them. For this reason, this study was to develop an energy simulation program to enhance green remodeling for the non-specialist such as housewives. Firstly, to enhance understanding and accessibility improvement energy simulation, simulation process was designed four steps and reducing input data. Specifically, input data was reduced by categorizing the following for the area, plan type, hot water load, electricity load, statistical inference. And then, to accurately verify the calculation result, the heat and hot water demand were derived and compared with ECO2 and Energy # program. Lastly, the calculation shows that there is a difference of 4% for the heat load and 15% to 33% for the hot water load respectively.

부산형전원의 배전계통 연계 해석 알고리즘 개발에 관한 연구 (Development of Interconnection Analysis Algorithm for Dispersed Sources in Distribution Systems)

  • 박현석;노대석
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2007년도 춘계학술발표논문집
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    • pp.129-132
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    • 2007
  • 최근, 국가적인 차원에서 추진되고 있는 대체에너지 전원은 배전계통에 연계되어 운용되는 특성을 가지고 있다. 태양광과 풍력 풍의 자연에너지를 이용한 신${\cdot}$재생에너지전원은 일정한 출력을 내는 기존의 전원 보다 기후나 온도, 지형적인 영향을 많이 받는 간헐적인 전원이므로, 이들이 도입된 배전계통은 기존의 단 방향 공급형태의 배전계통과는 달리 부하와 전원이 혼재되어 운용되는 형태로 되기 때문에 배전계통의 전압품질에도 좋지 않은 영향을 미치는 것이 사실이다. 따라서 분산전원이 도입된 배전계통은 기존의 부하만이 존재하는 배전계통과는 달리, 부하와 전원이 혼재되어 운용되는 형태로 되기 때문에 분산전원의 연계에 따라 발생이 예상되는 문제점을 검토, 분석할 수 있는 분산전원 배전계통연계용 해석 프로그램이 요구되고 있다. 따라서 본 논문에서는 분산전원이 배전계통에 연계되는 경우, 계통연계 기술요건 가이드라인 및 기술지침에 근거하여, 비전문가라도 쉽게 사용할 수 있는 종합적인 분산전원의 배전계통 연계용 해석 알고리즘을 제시하였다.

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등가경사절삭 시스템에 의한 Inconel 718 엔드밀링 공정의 전단 및 마찰특성 해석 I -상향 엔드밀링- (The Shear and Friction Characteristics Analysis of Inconel 718 during End-milling process using Equivalent Oblique Cutting System I -Up Endmilling-)

  • 이영문;양승한;최원식;송태성;권오진;최용환
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.79-86
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    • 2002
  • In end milling process the undeformed chip thickness and the cutting force components vary periodically with phase change of the tool. In this study, up end milling process is transformed to the equivalent oblique cutting. The varying undeformed chip thickness and the cutting force components in end milling process are replaced with the equivalent average ones. Then it can be possible to analyze the chip-tool friction and shear process in the shear plane of the end milling process by the equivalent oblique cutting system. According to this analysis, when cutting Inconel 718, 61, 64 and 55% of the total energy is consumed in the shear process with the helix angle 30$^{\circ}$, 40$^{\circ}$ and 50$^{\circ}$ respectively, and the balance is consumed in the friction process. With the helix angle of 40$^{\circ}$ the specific cutting energy consumed is smaller than with the helix angle 30$^{\circ}$ and 50$^{\circ}$.