• 제목/요약/키워드: 블랭크 홀더

검색결과 19건 처리시간 0.022초

디프 드로잉 가공시 블랭크 홀더력에 관한 연구 (A Study on the Blankholding Force in Deep Drawing Process)

  • 이종국;강명순
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.886-900
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    • 1989
  • 본 연구에서는 블랭크홀더력이 디프드로잉 성형성성에 미치는 영향에 대해 알아보고자 윤활조건에 따라 블랭크홀더력의 적정 범위를 이론적으로 파악해 보고, 실험의 경우 고강성 스프링형 블랭크홀더 방식에서 나타나는 디프드로잉 특성 및 초기블랭크홀더력의 성한한계에 관하여 검토하는 것으로 하였다.

차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석 (Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die)

  • 인정제;신용승;김헌영
    • 한국공작기계학회논문집
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    • 제10권3호
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    • pp.68-74
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    • 2001
  • In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

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차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석 (Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die)

  • 인정제;신용승;김헌영;김재우;송명환;박진수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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    • pp.249-254
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    • 2000
  • The contact forces between die components for the drawing of large size automotive panels introduce elastic deflections of the die components. Due to the deflections, the gap between blank holder and die varies locally resulting in nonuniform material flow. Such a nonuniform die gap usually requires correcting operation, so called die spotting, which is time consuming trial and error process. To reduce the die spotting time, the optimization of the blank holder bending deflection is needed. In this paper, we implemented an analysis procedure to predict the blank holder deflection. The analysis procedure and design of experiments techniques are applied to the optimization of balance block heights. The optimization results can be used as guidelines in actual die spotting process.

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레이저 용접 소재의 디프 드로잉 성형특성 해석 (Analysis of Deformation Characteristics for Deep Drawing of Laser-welded Dlank)

  • 김영석;하동호;정기조;서만석
    • 소성∙가공
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    • 제7권6호
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    • pp.519-529
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    • 1998
  • In automotive industries the stamping of laser-welded blank gives many merits which bring about dimensional accuracy, strong body assembly and high productivity. However the welding of blanks with different thickness or/and different strength materials introduces many challenging formability problems for process development and tool design. in this paper the deformation characteristics for deep drawing process of laser-welded blank with different thickness sheets are investigated by experiment as well as by FEM simulation. The blank holding force ratio to avoid the movement of weld line was suggested and compared with the experimental result for cylindrical and rectangular cup drawing process. The optimal location of weld line in laser-welded blank with different thickness sheets is calculated to compensate for the movement of weld line on deep drawing process. In addition the effect of location of weld line on formability is clarified using FEM simulation.

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정사각용기의 성형시 블랭크 홀더력에 관한 연구 (A STUDY ON THE ESTINMATION OF BLANK HOLDER FORCE IN SQUARE CUP DRAWING)

  • 김진무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.34-39
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    • 1999
  • IN this study when drawing a square cup blank holder pressure necessary for flange wrinkling prevention was experimentally studied. The materials used in the experiment were SPCC and SUS304 and drawing ratio was 1.62∼2.0 Two case for lubrication condition were experimented. One was without lubricant and the other was with lubrication of high viscosity.

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정사각용기의 성형시 블랭크 홀더력에 관한 연구 (A Study on the Estimation of Blank Holder Force in Square Cup Drawing)

  • 김진무;송영배
    • 소성∙가공
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    • 제9권4호
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    • pp.356-361
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    • 2000
  • In this study, when a square cup is under drawing, blank holder pressure necessary for flange wrinkling prevention was experimentally studied. The materials used in the experiment were SPCC steel and SUS304 and the drawing ratio was 1.62∼2.0. Two cases for lubricantion condition were investigated. One was without lubricant and the other was with lubricant of high viscosity.

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사각용기 드로잉시의 플랜지 주름에 관한 실험 (Experiments on the flange wrinkling for a deep-drawn rectangular container)

  • 이계섭;이기환;박천희;한영호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.123-127
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    • 1996
  • The tendency of wrinkling formation on the flange of a deep-drawn rectangular container was investigated experimentally under different process conditions. Such process variables as blank size, sheet thickness, blank-holding force, and depth of drawing are chosen to examine their effects on the flange wrinkles of the products. Number and amplitudes of the wrinkles are measured along the periphery of the flange and compared between each case of process condition.

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이방성판재 쉘로우드로잉에서 분할 블랭크 홀더가 비대칭 스프링백 저감에 미치는 영향 (The Effect of Segmented Blank Holders on Reducing Asymmetric Springback of Anisotropic Sheet Metal in Shallow-Drawing)

  • 강정진;홍석관;김흥규;허영무
    • 소성∙가공
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    • 제14권4호
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    • pp.392-398
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    • 2005
  • The deterioration of dimensional accuracy, caused by springback, is one of problems to always occur In sheet metal forming processes. As the demand for lighter and stronger metals increases, the development of improved forming processes settling the springback problem becomes more important. In this work, asymmetric springback phenomena are investigated, which occur in the shallow-drawing process with the anisotropic sheet metal and axisymmetric tools. The improvement possibility of dimensional accuracies, mainly, flatness, was examined by applying segmented blank holding forces as a method for springback control.

사각용기 성형시 주름의 거동에 관한 연구 (A Study on the Behavior of Wrinkles in Square Cup Drawing)

  • 김진무;정영민
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집C
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    • pp.616-620
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    • 2001
  • The wrinkling in the flange and wall of a part is a predominent failure mode in stamping of sheet metal parts. In many cases this wrinkling may be eliminated by appropriate control of the blank holding force(BHF), but BHF affects the draw depth. Although the wrinkles of flange have been made in the incipient stage of drawing, if the height of wrinkles is maintained under a prescribed limit by decrease or extinction of wrinkles in the course of drawing, small BHP can be allowed so that the depth of drawing could be increased. Authors research the variation of the wrinkles in flange in the course of square cup drawing by using aluminium A1015 and aluminium alloy A5052.

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