• Title/Summary/Keyword: 브레이크패드

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Analysis of Hot Judder of Disc Brakes for Automotives by Using Finite Element Method (유한 요소법을 이용한 자동차용 디스크 브레이크의 열간 저더 해석)

  • Jung, Sung-Pil;Park, Tae-Won;Chung, Won-Sun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.425-431
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    • 2011
  • Thermal energy generated because of the friction between the disc and pad is transferred to both sides and causes thermal expansion of the material, which affects the contact pressure distribution. This phenomenon, which is called thermoelastic instability (TEI), is affected by the natural mode of a disc. TEI results in the formation of a hot spot and causes hot judder vibrations. In this study, three-dimensional analysis of the hot judder of a ventilated disc for automotives was performed by using the commercial finite element analysis program, SAMCEF. The intermediate processor based on a staggered approach was used to exchange the result data of the mechanical and thermal model. The hot spot was formed on the surface of the disc, and the number of hot spots was compared with the natural mode of the disc.

A Study on the Wear Properties of Cu-free Ecofriendly Vehicle Brake Pad (구리를 함유하지 않은 친환경 자동차 브레이크 패드의 마모 특성에 관한 연구)

  • Kim, Ki-Bong;Yang, Sangsun;Lee, Seong-Ju;Hwang, Suk-Hun;Kim, Sin-Wook;Kim, Yong-Jin
    • Journal of Powder Materials
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    • v.25 no.1
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    • pp.30-35
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    • 2018
  • The friction characteristics of Al-Fe alloy powders are investigated in order to develop an eco-friendly friction material to replace Cu fiber, a constituent of brake-pad friction materials. Irregularly shaped Al-Fe alloy powders, prepared by gas atomization, are more uniformly dispersed than conventional Cu fiber on the brake pad matrix. The wear rate of the friction material using Al-8Fe alloy powder is lower than that of the Cu fiber material. The change in friction coefficient according to the friction lap times is 7.2% for the Cu fiber, but within 3.8% for the Al-Fe alloy material, which also shows excellent judder characteristics. The Al-Fe alloy powders are uniformly distributed in the brake pad matrix and oxide films of Al and Fe are homogeneously formed at the friction interface between the disc and pad, thus exhibiting excellent friction and lubrication characteristics. The brake pad containing Al-Fe powders avoids contamination by Cu dust, which is generated during braking, by replacing the Cu fiber while maintaining the friction and lubrication performance.

Design of an Interface System IC for Automobile ABS/TCS (자동차용 ABS/TCS 인터페이스 시스템 IC의 설계)

  • Lee, Sung-Pil;Kim, Chan
    • Journal of the Institute of Convergence Signal Processing
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    • v.7 no.4
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    • pp.195-200
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    • 2006
  • The conventional discrete circuit for ABS/TCS system was examined and the problems of the system were analyzed by computer simulation. In order to improve the performance of ABS/TCS system, interface IC which has error compensation, comparator and under voltage lock-out circuit was designed and their electrical characteristics were investigated. The voltage regulator was included to compensate the temperature variation in the temperature range from $-20^{\circ}C$ to $120^{\circ}C$ for automobile environment. ABS and brake signal were separated using the duty factor of same frequency or different frequencies. UVLO(Under Voltage Lock-Out) circuit and constant current circuit were applied for the elimination of noise, and protection circuit was applied to cut the excess current off. Layout for IC fabrication was designed to enhance the electrical performance of ABS/TCS system. Layout was consisted of 11 masks, arrayed effectively 8 pads to reduce the current loss. We can see that the result of layout simulation was better than the result of bread board.

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A Study on Characteristics of Pollutant by Automobile in Highway Road Runoff (고속도로 강우유출수 내 차량 기인 오염물질 특성 연구)

  • Yong Bin An;Eun Mi Hong;Hyuck Su Kim
    • Proceedings of the Korea Water Resources Association Conference
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    • 2023.05a
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    • pp.232-232
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    • 2023
  • 고속도로 및 편의시설 건설로 불투수층의 면적이 증가하여 강우 시 고속도로 및 편의시설에서 발생하는 오염원에 의한 하천의 수질 영향도 커지고 있다. 특히 휴게소에서는 자동차의 급가속, 급감속으로 더욱 많은 분진과 오염물질이 발생할 수 있으며 타이어 마모 입자, 자동차 배기가스, 중금속 및 오일류 등이 휴게소나 도로 지표에 집적되어 있다. 이렇게 발생한 오염물질은 우기에 강우와 함께 불투수면을 침투하지 못하고 배수로를 통해 유출되어 인근 하천의 수생태 및 토양의 주요 오염원으로 작용하고 있다. 이에 따라 고속도로 및 인근 휴게소의 비점오염 저감대책이 필요하며 효율적인 비점오염원 저감을 위해 장기적인 모니터링, 지속적인 자료 수집 및 분석이 필요하다. 본 연구에서는 강원지역 고속도로 및 인근 휴게소에서 강우 시 강우유출수 모니터링을 통해 강우유출수 유량가중평균농도 (Event Mean Concentration) 산정하고 강우유출수 수문곡선 (hydrograph)을 작성하였다. 또한 강우사상에 따른 분석항목별 초기세척효과(First Flush Effects)와 오염부하량을 산정하였다. 추가적으로 차량 기인 입자를 확인하기 위해 μ-FT-IR 현미경 분석 실험을 하였다. 모니터링 장소는 휴게소 및 고속도로 일원이며, 모니터링은 선행무강우일수 2일 이상, 강우량 10mm 이상일 때 실시하였으며 2022년 6월부터 10월까지 총 4회 실시하였다. 모니터링 결과 타이어 및 브레이크 패드 마모와 관련된 중금속인 Zn, Cu, Pb 등의 중금속이 높게 분석되었으며 이러한 중금속의 오염부하량 역시 높게 산정되었다. 강우유출수 수문곡선에서 강우 초기 오염물질의 세척효과가 나타났다. MFFn 산정 결과 강우 30% 구간에서 초기세척효과를 보였다. μ-FT-IR 현미경 분석 결과 PE (Polyethylene)가 가장 많이 검출되었고 PP (Polypropylene), PS (Polystyrene) 순으로 검출되었다. 이러한 강우유출수 모니터링 데이터는 향후 고속도로 휴게소 및 고속도로 주변 오염저감 시설 설치 및 사회적 동참을 위한 타당한 근거 확보를 위한 기초자료로서 제공될 수 있을 것이다.

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Evaluation of Pollutants Concentrations and Runoff Characteristics in Highway Rest Area (국내 고속도로 휴게소지역 비점오염원 유출특성 분석)

  • Kim, Jeong-Hyun;Kang, Hee-Man;Ko, Seok-Oh
    • International Journal of Highway Engineering
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    • v.12 no.4
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    • pp.131-137
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    • 2010
  • The stormwater runoff from rest areas in highways are known as more polluted compared to highways because of more vehicle activities. This study is performed to find pollutant characteristics in the rest areas in the magnitude of statistical pollutant concentrations during storms. Washoff characteristics of pollutants from rest areas by monitoring of rainfall, runoff rate and runoff samples were evaluated. High concentrations of pollutants in runoff were observed at the beginning of runoff and rapid decrease thereafter, indicating that first-flush effects are clearly occurred. Event Mean Concentrations(EMCs) of TSS, COD, TN, and TP are estimated to be in the range of 31.04-127.11mg/L, 35.5-369.5mg/L, 2.62-9.86 mg/L, and 0.53-1.96mg/L, respectively. Heavy metals in runoff showed relatively high values, possibly due to the abrasion of brake pad or tire while cars are slowly moving for parking. EMCs of total Pb, total Cu, and total Ni are in the range of $1206-16293{\mu}g/L$, $237-7906{\mu}g/L$, and $53-6372{\mu}g/L$, respectively. Pollutant loading per rest area calculated by using EMC, flowrate and target area is also described for each pollutant.

Characteristics of Non-point Pollutant from Highway Toll Gate Landuse (고속도로 영업소지역에서의 비점오염물질 유출특성)

  • Lee, Eun-Ju;Son, Hyun-Geun;Kang, Hee-Man;Kim, Lee-Hyung
    • International Journal of Highway Engineering
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    • v.9 no.4
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    • pp.185-192
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    • 2007
  • Newly constructed road is a requisite to be able to carry out BMPs (Best Management Practices) under TMDL(Total Maximum Daily Load) program of the Ministry of Environment. BMPs require pollutant source control during road construction and wash off reduction plan as well as maintenance practices subsequent to construction on the purpose of discharging the minimum wash off non-point source pollutants. The objective of this study is to provide supportive discharged data in evaluating the discharged non-point pollutant load from a highway toll gate area. It can be applied to manage non-point source pollutants on roads. The results validate the first flush phenomenon that it is known to be one of the wash off characteristics in paved area. In addition, the load per unit area and load per unit rainfall duration applying EMC are calculated. The mean load per unit rainfall duration is assessed to be $533.7mg/m^2-hr$ for TSS, $396.2mg/m^2-hr$ for COD, $17.0mg/m^2-hr$ for TN, and $4.8mg/m^2-hr$ for TP. These results show the unitload taken from monitoring are higher than the unit load suggested in the TMDL. It is important to adopt real pollutant unit for road to be able to perform BMP successfully.

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