• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.5
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• pp.3081-3086
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• 2015

Development of a extra-large hydraulic breaker, which could be used for a 100 ton-class excavator were carried out Hot-firing tests were carried out. Before designing a hydraulic breaker, the analysis method to predict the performance such as impact energy and impact rate were studied. Based on the analysis result, the design and manufacture of a extra-large hydraulic breaker were performed, and the breaker were confirmed to operate successfully. The data of impact energy and impact rate were measured during the operation of the breaker, and were compared with the analysis result. The analysis result of impact rate anticipated well the test data, but that of impact energy showed a large difference with the test data. The extra-large hydraulic breaker were successfully developed and the analysis method of impact energy will be updated taking into account friction, hydraulic circuit, etc.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.6
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• pp.677-682
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• 2011

In this study, a simulation model developed for a hydraulic breaker is verified through comparison of simulation results to the experimental results. For performance optimization, the design parameters are selected based on the physical parameters of the equipment for ease of modification. Also a factorial experiment and regression analysis were conducted to observe the effect of each parameter on the performance of the hydraulic breaker. As a result, a method for optimizing the performance of a hydraulic breaker is proposed.

• JOURNAL OF ELECTRICAL WORLD
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• s.264
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• pp.79-83
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• 1998

생에너지(에너지절약/이용합리화)를 실시하기 위해서는 환경국제규격 ISO14001에 기초한 환경매니지먼트 시스템에 따라 적극적인 추진이 필요하며, ''생에너지의 목표설정(P)'', ''감시 및 측정과 기록(c)'', ''개선(A)''의 P-D-C-A사이클에 대한 지속적인 활동이 중요하다. 전기량의 감시 및 측정과 기록(c)에 대해서도 전기설비 전체를 대상으로 해서는 개선점을 발견하기 힘들며, 보다 세밀한 피더별 관리의 경우가 효과를 거두기 쉽다. 그래서, 분기마다 부하설비별로 전기량을 감시, 측정하고 저코스트로 간단하게 기록할 수 있는 생에너지 지원기기가 필요하다. 그 하나가 ''MDU브레이커''로서 배선용차단기에 계측용 VT''CT와 계측표시유닛MDU(Measuring Display Unit)를 일체화한 제품이다. 대전류가 흐르는 배선용차단기와 서지$\cdot$노이즈를 싫어하는 계측기기인, 언뜻 보아 어울리지 않는 조합이지만 지난 20년 동안의 전자식차단기에 있어서 대전류에 가까운 과전류 검출회로를 정확하게 동작시켜온 경험을 살린 제품이다. 그 MDU브레이커를 사용한 전로감시시스템의 구성예로서 (1)퍼스텀과 시퀀서를 컨트롤러로 하여 MDU 브레이커가 100대 이상인 본격적인 것에서부터 (2)조작표시기로 간단하게 계측할 수 있는, MDU브레이커가 8대 전후인 소규모시스템까지 각종 방법에 대해 소개한다.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.2
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• pp.207-212
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• 2011

A hydraulic breaker is an attachment installed at the end of excavator arm and is used for breaking. As per the authors' knowledge, there have been no research results on reducing the weight of the hydraulic breaker even though this weight reduction is very important for improving the performance of the excavator. In this study, we minimize the weight of the housing of the hydraulic breaker under normal operating conditions, while the maximum stress of the housing is lower than the allowable stress. A meta-model, which is generated by using the CAE results for the sampling design points determined by an orthogonal array, is used to solve the minimization problem. The weight of the housing according to the optimal design is found to be lower than the original weight by 4.8% while satisfying the constraint on the maximum stress.

• Proceedings of the KAIS Fall Conference
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• 2006.05a
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• pp.112-115
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• 2006

본 논문에서는 무인 생산 공정의 선삭 가공 시 발행하는 칩의 처리에 관한 연구를 수행하였다. 선삭시 발생되는 칩은 부품의 정밀도와 표면 조도를 저하시키는 등 품질 저하와 함께 생산성을 저해하는 요소가 되기도 한다. 이러한 칩을, 칩 브레이커를 사용하여 작은 곡률 반경으로 절단함으로써 칩 제거를 효율적으로 제어한다. 그와 함께, 다구찌 기법을 적용하여 최적의 조건으로 칩 브레이커 형상 설계 인자를 도출하는데 그 목적이 있다.

• Journal of the Korea Society for Simulation
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• v.26 no.4
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• pp.11-21
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• 2017

This paper discusses the design parameter sensitivity analysis and multi-objective function optimization for improving the impact performance of an auto-sensing breaker based on the analytical model of the same, which secured reliability in a previous research. The study aims to improve both impact power and stability by complementing the existing research that only improved the impact power. The study sequence is as follows: first, the analysis scenarios for the accurate sensitivity analysis and optimization are set up. Second, the sensitivity of the design parameter of the auto-sensing breaker is analyzed, and the variables with high sensitivity are extracted. Third, the extracted variables are used to optimize the multi-objective functions, and the optimized performance is compared with the initial performance to see how the impact performance on the existing auto-sensing breaker has improved. This study is based on domestic technology, and will allow the development of products with a better blowing performance than their existing overseas counterparts.

• Proceedings of the KSME Conference
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• 2005.11a
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• pp.180.2-180.2
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• 2005

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1991.04a
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• pp.96-102
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• 1991

절삭가공의 목적은 소재의 불필요한 부분을 chip으로 제거하여 소요의 형상 치수인 새로운 표면을 만들어 내는 것이다. 실제 가공에서 소요되는 동력을 보면 대부분은 chip을 만들어 내는데 소비되기 때문에 chip의 특성은 절삭가공에 있어서 극히 중요한 인자가 되는 것이다. 본 연구에서는 많이 사용되고 있는 throw away 공구에서의 칩 브레이커의 성능을 향상시키기 위하여 실험을 통하여 기존에 사용되고 있는 공구들의 성능을 평가하고 문제점을 제시한다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.20 no.2
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• pp.741-749
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• 2019

A hydraulic breaker attached to an excavator is a kind of constructuion equipment which is used for the disassembling of buildings, crashing road pavement, breaking rocks at quarry and etc. Therefore, the performance of the hydraulic breaker is mainly evaluated by the impact quantity and impact efficiency, which is an important factor for both the manufacturer and the user. In this paper, modeling and simulation for the prediction of the impact of the hydraulic breaker was conducted according to hydraulic pressure area and operating conditions of the hydraulic valve and piston using the commercial tools SimulationX for the 20ton hydraulic breaker which is mainly used in construction site. In order to verify the reliability of modeling and simulation, the results of previous experimental studies were compared and verified. The results of this study are expected to be useful for predicting the impact of the hydraulic breaker at the design stage before manufacturing and for studying parameters for improving the impact quantity. In addition, the manufacturer predicts that the development time and cost will be reduced through trial and error prevention by predicting the impact of the hydraulic breaker through the results of this paper.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2007.11a
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• pp.1173-1176
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• 2007

The breaker noise is one of the main noise sources of construction site. It is very important to assess and measure the breaker noise accurately, because the noise labelling will be in effect January 2008 in Korea. Therefore, It is necessary to measure the sound power level of breakers and use a appropriate test method in accordance with international standard. In this study, we measure the sound power level of breakers by using the breaker noise measurement system. This system makes it possible to measure the breaker noise more accurately than to measure the noise of that attached with excavator, because this system can control main factors affecting breaker noise such as hydraulic input power, hydraulic supply pressure, breaker inlet oil flow and so on.