• Proceedings of the KSR Conference
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• 2008.06a
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• pp.1154-1159
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• 2008

Type of the high-speed train under development has been decided to be EMU(electric multiple Units) following the trend of the times, which is weak for vibration and noise due to the distributed traction unit of motors and gears than that of the articulated high-speed train. Also, passengers may feel uncomfortable at high-speed running due to the various vibration of vehicle itself and bogie, especially due to hunting, snake motion of the high-speed train. In this paper, explained was the program to develop the high-speed EMU at every step of basic and detail design and running test, predict and try to reduce the vibration.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.772-779
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• 2008

Through this study, standard design guidelines for the high speed EMU have been derived to meet the crashworthiness requirements of the Korean rollingstock safety regulation. The crashworthiness regulation requires some performance requirements for two heavy collision accident scenarios; a train-to-train collision at the relative speed of 36 kph, and a collision against a standard deformable obstacle of 15 ton at 110 kph. The complete train set will be composed of 2TC-6M with 13 ton axle load, different from KTX with the power car of 17 ton axle load. Using theoretical and numerical analyses, some crashworthy design guidelines were derived in terms of mean crush forces and energy absorptions for main crushable structures and devices. The derived design guidelines were evaluated and improved using one dimensional spring-mass dynamic simulations. It is shown from the simulation results that the suggested design guidelines can easily satisfy the domestic crashworthiness requirements.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.1201-1208
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• 2008

Ubiquotuous technology should be adopted in railroad business to provide passenger's security and convenience. In this project, IT and smart sensor technologies are reviewed, benchmarked, designed, and implemented. The target system is the next generation high speed train to be developed and operated in Korea with the maximum speed of 400km/h. Wireless sensor network with smart sensors is implemented around a train car. PC-like IT terminal will be designed and implemented so an individual passenger can use it to do information retrieval through the Internet, personal data processing, the e-learning, shopping on the railroad, and so on. These provision will give comfort, convenience, and safety of a passenger during his/her trip.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.1213-1220
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• 2008

In this study, the crashworthy design guidelines for the high speed EMU were derived and numerically evaluated. As for this high speed train, there are several different features from the KTX in that the conventional type bogies are adopted and the front end car (TC car) accommodates passengers. It is natural that the impact acceleration of the front end car should be controlled under the appropriate level stipulated at safety regulations for collision accidents. Also, car-to-car interfacing structures and devices should be deliberately designed to prevent overriding and telescoping mechanisms. As the first step for these design countermeasures, it was studied that how much impact energy should be absorbed at the energy absorbing zones and devices of each carbody to satisfy the impact acceleration regulations of the safety regulations. These results will be used as the crashworthy design guidelines for the high speed train in the next year research.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.1435-1440
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• 2008

High-speed train under development is a type of EMU(electric multiple units). Since power sources like motors and gears are distributed in the high-speed EMU, the high-speed EMU generates vibration and sound more than the articulated high-speed train. Vibration of vehicle, vibration between rails and wheels, hunting of bogie and snake motion reduce ride comfort. In this paper, to decrease the vibration of the articulated high-speed train, improvements were presented using an analytical model and a simulation model. The simulation model of the high-speed EMU was designed on the basis of the korean high-speed train and the design parameters for ride comfort were showed and the dynamic characteristics of the vehicle was understood. To consider the characteristics of the vehicle suspension, the analytical model was designed and the simulation model was verified with it.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.422-429
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• 2008

The objective of the present study is to develope a propultion unit cooling system for the next-generation High-speed EMU. The propulsion power control unit consists of some IGBT semiconductors. In general, those power semiconductors are very sensitive to temperatures and need a cooling system to keep them at a proper operational conditions in the range of $50{\sim}100^{\circ}C$. In this first year of study, we tried to focuss on the understanding of fundamental technologies for each of the two different cooling systems and collecting basic data for design and manufacturing for both cases. For the water cooling system, a heat sink with multi channels of liquid flow was considered and a model unit was designed and performance test was conducted. For the heat pipe cooling system, a Loop Heat Pipe(LHP) was considered as an element to transport heat from IGBT to environment air flow and a model unit was designed and performance test was conducted. The analysis using SINDA/FLUINT showed that those design parameters are good enough for the LHP to properly operate under a heat load up to around 360W.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.1188-1194
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• 2008

To cope with the demagnetization risk of permanent magnets used in Interior Permanent Magnet Synchronous Motors(IPMSM), an accurate iron analysis and thermal analysis are very important. In this research, to calculate thermal increment of IPMSM for high-speed traction motor, we will extract losses of IPMSM considering the condition of field weakening control. Then we will input the calculated losses such as iron loss and copper loss as the thermal sources. Based on magnetic filed and thermal analysis, we will support the design of IPMSM for high-speed train.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.162-168
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• 2008

To predict efficiency of Interior Permanent Magnet Synchronous Motors(IPMSM) and to cope with the demagnetization risk of permanent magnets used in the IPMSM, accurate iron analysis of the IPMSM is very important at the motor design stage. In the analysis, we developed a new iron loss model of electrical machines for high-speed operation. The calculated iron loss was compared with the experimental data. It was clarified that the proposed method can estimate iron loss effectively at high-speed operation.

• Proceedings of the KSR Conference
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• 2008.06a
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• pp.980-985
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• 2008

Since its invention at TWI in 1991, Friction Stir Welding (FSW) has become a major joining process in the aerospace, railway and ship building industries especially in the fabrication of aluminium alloys. In an attempt to optimize the friction stir welding process of Al alloys for extrusion Aluminium carbody of HEMU-400X (Extrusion Aluminum 6xxx series), effects of joining parameters such as tool rotating speed, plunging depth and dwelling time on the weld joints properties were evaluated. Experimental tests were carried out for butt joined Al plates. A wide range of joining conditions could be applied to join Al alloys for Extrusion Aluminum 6xxx series without defects in the weld zone except for certain welding conditions with an insufficient heat input. The microstructures of welds have dynamic-recrystallized grain similar to stir zone in FSW weld. For sound joints without defects, at the rotation speed of 700 rpm with different welding speeds, the tensile strengths of the Stir Zone(SZ) were almost the same, 80% of those of the base metal. (JIS Z 2201)