• Title/Summary/Keyword: 분말자석

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Synthesis and Magnetic Properties of Nd-Fe-B powders by spray-drying and reduction-diffusion processes (분무건조와 환원-확산 공정에 의한 Nd-Fe-B 분말의 합성과 자기적 특성)

  • 김정환;박병연;최철진;김병기
    • Proceedings of the Korean Magnestics Society Conference
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    • 2002.12a
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    • pp.236-237
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    • 2002
  • 최근에 고도의 전자산업이 발전함에 따라 고성능의 회토류계 영구자석재료의 산업적 요구가 크게 증가함을 보여 왔다. 이는 자동차, 항공 산업뿐만 아니라 정보산업 및 전자산업에 이르기까지 폭넓게 적용되기 때문이다. Nd-Fe-B 영구자석이 1983년 최초로 발견되어진 이후로 Nd-Fe-B 자석의 연구와 개발에 많은 노력을 기울이고 있다. Nd$_2$Fe$_{14}$B 종류의 자석은 기존에는 일반적으로 분말야금 방법과 급냉방법으로 제작되었다. 그러나 두 방법 모두 소모적이고, 불필요한 에너지를 필요로 하며 원재료로써 고순도의 금속을 사용함으로써 생산단가가 증가되는 단점이 있다. (중략)

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Evaluation Methods of Homogeneity for Feedstocks and Effect of Homogeneity on the Magnetic Properties of Plastic Magnets (플라스틱 자석 혼합물의 균질도 평가방법과 균질도가 자기특성에 미치는 영향)

  • 이석희;최준환;문탁진;정원용
    • Journal of the Korean Magnetics Society
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    • v.8 no.2
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    • pp.86-92
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    • 1998
  • Homegeneous feedstock is necessary to make plastic magents with uniform magnetic properties, therefore the optrimized mixing route and the homogeneity evaluation method are demanded. In this paper, method of homogeneity evaluation and effect of homogeneity on the magnetic prperites were investigated using Sr-ferrite /EVA plastic magnets. The feedstocks with different homogeneity were prepared using batch mixer and single screw extruder. The homogeneities of feedstocks were tested by torgue sensor, capilary rheometer, and measurement of magnetic properties. Mixing torque measurement using torque sensor was an effective method to determine the critical powder loading, but it was nor suitable to suitable to determine the feedstock mixing quality. Particle alignment measurement of a plastic magent was very accurate to evaluate the homogeneity, but expensive equipments were required to make and measure the samples. Pressure measurement using capillary rheometer was a very effective and easy method with high accuracy. Homogeneous feedstock increased the particle alignment of plastic magnet. Remanet flux density and maximum energy product increased linearly and quadratically with increasing particle alignment, respectively.

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환원확산법을 이용한 영구자석제조용 Nd-Fe-B계 미세분말 제조

  • 전동민;최영석;노재철;윤대호;서수정
    • Proceedings of the Korea Association of Crystal Growth Conference
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    • 1997.10a
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    • pp.63-67
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    • 1997
  • 환원확산법은 저렴한 Nd 산화물을 환원제를 이용하여 환원시키고 환원된 Nd가 Fe, FeB와 확산하여 주상인 Nd$_2$Fe14B가 만들어지는 공정으로 환원제로 사용된 CaO나 미반응 Ca 및 잔존 산소함량을 조절하는데 어려움이 있어 아직까지는 상업되지 못하고 있는 실정이다. 본 연구에서는 환원확산법을 이용하여 Nd-Fe-B계 영구자석에 사용될 미세분말을 제조하고 그 자기적 특성을 관찰하였다.

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The alignment of Sr-ferrite magnetic powder in anisotropic Sr-ferrite/resin-bonded magnets (이방성 Sr-페라이트/ 레진본드 영구자석에서 Sr-페라이트 자성분말의 방향성)

  • 정원용;조태식;문탁진
    • Journal of the Korean Magnetics Society
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    • v.4 no.3
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    • pp.219-225
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    • 1994
  • The alignment of Sr-ferrite magnetic powders, which is usually related to the fluidity and the applied magnetic field, is investicated in the anisotropic Sr-ferrite / resin-bonded permanent magnets. The magnetic powder alignment is observed to increase with the applied magnetic field and the fluidity which is a function of molding temperature and powder packing ratio. The best magnetic powder alignment is achieved at the following conditions; Sr-ferrite packing ratio of 56vol%, apparent viscosity of about 3000 poise in $1000sec^{-1}$ shear rate, and applied magnetic field of about 5kOe. The degree of preferred orientation of the magnetic powders in the field direction, as determined by the dc hysterisis graphs, is 84~85% (0.84~0.85). This result is in agreement with the value of 0.85 obtained by the X-ray experiments in the $2{\theta}$ range of ${23~40}^0$. The best magnetic properties obtained are:2.2kG of remanent flux density, 2.2MGOe of maximum energy product.

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A Study on the Magnetic Proprtties of Anisotropic Sr-Ferrote Plastic Magnets (이방성 Sr 페라이트 플라스틱자석의 자기특성에 관한 연구)

  • Jo, Nam-Hui;Jin, Seong-Bin;Mun, Hyeon-Uk;Sin, Yong-Jin
    • Korean Journal of Materials Research
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    • v.6 no.7
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    • pp.671-677
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    • 1996
  • 본 논문은 Sr 페라이트 플라스틱자석의 자기특성에 관하여 연구한 것이다. Sr 페라이트의 조성은 SrO5,9Fe2O3에 CaO, SiO2, Na2SiO3 및 AI2O3를 미량 첨가하고, PVA(polyvinylalchohol) 7%수용액을 가하여 질소분위기에서 120$0^{\circ}C$, 2시간 소성하였다. PVA를 이용한 탄소코팅법으로 분말제조시 분쇄효과를 얻었으며, 페라이트의 함량을 증가시켜서 자기특성을 향상시켰다. Sr 페라이트분말과 폴리아미드 6을 75-90wt%로 혼련한 수 0-10 kOe의 자장을 인가하여 이방성 Sr 페라이트 플라스틱 자석을 제조하였다. 자석제조시 사출온도 27$0^{\circ}C$, 사출압력 120kg/$\textrm{cm}^2$, 자장으 세기 8 kOe 및 자장인가시간 6초에서 최적의 사출성형조건을 얻었다. 실험결과 자장중 사출성형법을 이용하여 제조한 이방성 플라스틱자석에서 (BH)max=-2.0MGOe의 특성을 얻었다.

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Finite Element Analysis of Powdered Magnet Sinter-forging Processes considering Deformable Body Contact (변형체 접촉을 고려한 분말자석 단조성형공정의 유한요소해석)

  • 이형욱
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.82-85
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    • 1999
  • Permanent magnets of Nd-Fe-B group have kept a key post in the permanent magnet market and used in various parts. Tube Process is a process to produce permanent magnets using a deformable tube for denslfication of powder magnets. Advantage claimed for this process is that it can accomplish both densification and anisotropication in one step forming. In this paper. the simulation has been carried out for a full Tube Process in a closed Qe considering the compressibility of material, arbitrary curved shape and deformable body contact between Nd-Fe-B powder magnet and copper tube. The results show that the analysis of Tube Process is applicable with great help in the stage of preform design.

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Effect of Powder Size on the Rheological Characteristics of Sm-Co Type Compound for Powder Injection Molding (사출성형용 컴파운드의 유연학적 특성에 미치는 SH-CO 계 분말의 입도 영향)

  • 정우상;김윤배;정원용
    • Journal of the Korean Magnetics Society
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    • v.11 no.4
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    • pp.157-162
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    • 2001
  • Rheological characteristics of Sm-Co type plastic magnet compound for powder injection molding process were investigated with the variation of the magnetic powder size, their relative contents and volume fraction using the mixture of fine and coarse powder. Shear viscosity of Sm-Co type compound was decreased with increasing the size of coarse powder due to the increase of powder packing density. However, the smaller the average size of fine powder resulted in the higher viscosity of compound due to the increase of agglomeration force. In case of mechanically milled Sm-Co type powder, the viscosity of compound with the mixture of coarse powder of 125∼75 ㎛ and fine powder of average size of 4.9 ㎛ greatly depends on their relative contents and shows a minimum value at the 60 % coarse powder fraction. This means that the compound shows a maximum packing density at the 60% coarse powder fraction. Compound viscosities satisfied well the rheological model with the volume fraction of magnetic powder, and maximum volume fraction of magnetic powder in Sm-Co type compound for powder injection molding was about 66%.

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Design of Axial Flux Permanent Magnetic Motor Using Soft Magnetic Composite Core (연자성 분말코어를 적용한 축방향 영구 자속형 전동기 설계)

  • Choi, Myung-Wook;Yang, Seung-Jin;Moon, Chae-Joo
    • The Journal of the Korea institute of electronic communication sciences
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    • v.17 no.4
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    • pp.607-616
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    • 2022
  • A new axial flux permanent magnet machine with soft magnetic composited cores is proposed for electric vehicle application in this paper. The windings and soft magnetic composited cores can be designed to form a very compact structure, and; thus, the torque density can be improved greatly. To obtain the a good flux concentrating ability, two toroidally wound internal stator machines are designed and analyzed, and the designed motor is with NdFeB magnet for high-performance electric vehicle application. The 3-D finite-element method is used to analyze the electromagnetic parameter and performance, for performance comparison, a commercial axial flux permanent magnet machine is used. The proposed motor reduced weight about 5.8%, produced torque higher than about 8Nm for existing motor.

The Magnetic Properties Anisotropic Sr-Ferrite Bonded Magnet Produced by Extrusion Molding (압출 성형에 의한 이방성 Sr-페라이트 본드 자석의 자기적 특성)

  • 박범식;김윤배;정원용
    • Journal of the Korean Magnetics Society
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    • v.6 no.5
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    • pp.310-316
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    • 1996
  • In this study magnetic properties of anisotropic ferrite bonded magnets produced by extrusion molding with a variety of magnetic field, extrusion mold temperature and extrusion rate were investigated. X-ray diffraction study showed the alignment of magnetic powder was decreased by molten flow in extrusion mold. When the temperature of extrusion mold was $20^{\circ}C$, the degree of alignment as much as 82% could be achieved under the applied magnetic field of 4 kOe. The bonded magnets having the remanence of 2.2 kG was able to fabricated by extrusion molding when the packing density of Sr-ferrite powder was 50 vol%.

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