• Title/Summary/Keyword: 부품 수명

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An Analysis of Haeseong Guided Missile Launcher Reliability Using Naval Field Data (야전운용자료를 활용한 해성 유도무기 발사체계 신뢰도 분석)

  • Hur, Jangwan;Oh, Kyungwon
    • Journal of Aerospace System Engineering
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    • v.11 no.3
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    • pp.39-46
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    • 2017
  • Required military demands for high reliability of weapons systems throughout stages of life cycles as high technologies combined with weapons systems, research and development continue to drive costs upwards. However, for studies on reliability of national defense weapons systems, empirical research is limited because of a lack of interest or limitations relative to data collection. This study proposes a collection process relative to field operating specifications, based on data relative to experience and management collected by visiting vessels onsite, that operate weapons systems. In addition, after drawing the operating MTBF of the launching system for the Haeseong guided missile launcher, this study compared and analyzed that with values predicted during development and identifies parts with low operating values as compared to predicted values. Results of this study relative to maintenance support troops and weapon systems development companies will contribute to maintaining operational deployment of the launching system of the Haeseong guided weapons system.

Development of Ground Plan a Measuring Instrument for Quality Assurance (품질확보를 위한 평면도 측정기 개발)

  • Mim, Byeong-Ro;Kim, Duck-Ki;Jun, Yoo-Hea;Jung, Jun-Hee;Lee, Hwen;Yoo, Su-Ho;Cha, San-Lee;Lee, Dae-Weon;OH, Se-Bu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.151-151
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    • 2017
  • 본 연구는 인력을 이용한 품질검사를 수행하고 있는 현장에서 불량 및 품질에 대한 신뢰성이 떨어지고 있는 현상을 해소하기 위해 자동으로 평면도를 측정하고자 하였다. 설계는 Auto CAD를 이용하였다. 평면도 측정기의 크기는 가로${\times}$세로${\times}$높이를 $1000{\times}600{\times}1800mm$로 하였다. 프레임은 $60{\times}60$ 프로파일을 이용하였고 다른 구성 부품은 SUS304 재질을 이용하였다. 측정대상을 올려놓은 상태에서 녹색 버튼을 누루면 작동되도록 되어 있다. 그림 8은 측정결과를 나타낸 것이다. 측정기는 국내업체인 데바의 모델명 EA-20N의 Air Micrometer을 사용하였으며 측정핀의 위치는 조정이 가능하도록 하였다. 평면도 측정 중 설정치수와 같이 않으면 NG 명령과 함께 부저가 울리도록 프로그램하였다. 불량이 발생하면 그림 8과 같이 나타났다. 불량 측정을 위해 측정부의 결과 값이 나타나며 불량이 발생하면 어느 위치에서 불량이 발생했는지를 알 수 있도록 하였다. 또한 결과 값은 자동으로 저장되도록 하였다. 품질확보를 위해 100EA를 측정한 결과 0.00258, 0.00259, 0.00259, 0.00263, 0.00251, 0.00286, 0.00275의 평균값을 나타냈다. 측정값의 검증은 하이트게이지로 측정한 결과 0.002 이내의 결과를 나타냈다. 따라서 본 평면도 측정기를 이용한다면 생산성 향상이 가능하여 가격경쟁력이 있다고 판단된다.

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Development of robot system for production line automation (생산라인 자동화를 위한 로봇 시스템 개발)

  • Mim, Byeong-Ro;Kim, Duck-Ki;Jun, Yoo-Hea;Jung, Jun-Hee;Lee, Hwen;Yoo, Su-Ho;Cha, San-Lee;Lee, Dae-Weon;OH, Se-Bu
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.149-149
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    • 2017
  • 본 논문은 생산라인 자동화를 위한 로봇으로 제조업 시장 확대에 가장 큰 걸림돌이 되는 가격 경쟁력 및 인력난 해소를 위해 설계하였으며 다양한 소재에 대응하기 위해 그리퍼를 교체하여 적용이 되도록 하였다. 자동화를 위한 로봇은 소재의 내외경 가공 및 검사까지 모든 공정이 일괄적으로 이루어 져야하며 LCD 모니터에 생산수량 및 불량률 등의 정보를 실시간으로 나타내어 효율적인 생산계획을 수립할 수 있도록 하였다. 생산라인 자동화를 위해 로봇의 설계는 Auto CAD를 이용하였다. 부품의 가공은 CNC에 적용하기 위해 자동공급장치를 설계하였다. 가공이 완료된 후 측정한 값을 LCD모니터를 통하여 작업자가 알아볼 수 있게 나타냈다. 외경 1은 40.405, 외경2는 32.201, 내경 1은 23.346, 내경 2는 34.302로 나타났다. 측정결과 불량 측정을 위해 측정부의 결과 값이 나타나며 불량이 발생하면 그래프를 이용하여 어떤 부위에서 발생했는지를 알 수 있도록 하였다. 또한 결과 값은 자동으로 저장되도록 하였다. 생산라인 자동화를 위해 100EA를 측정한 결과 외경 1은 40.40438, 외경2는 32.20164, 내경 1은 23.34830 내경 2는 34.30033의 평균값을 나타냈다. 측정값의 검증은 하이트게이지로 측정한 결과 0.003 이내의 결과를 나타냈다. 따라서 본 로봇 자동화 시스템을 적용한다면 생산성 향상 및 불량률 감소가 가능하여 인력대체 및 가격경쟁력이 가능하다고 판단된다.

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Development of a purifying system to separate minute solid particles and water in oil (오일 속 미세입자 및 수분분리를 위한 청정기 시스템 개발)

  • Kim, Yong-Keun;Choi, Yoon-Hwan;Moon, Myung-Jun;Lee, Yeon-Won
    • Journal of Advanced Marine Engineering and Technology
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    • v.41 no.1
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    • pp.44-49
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    • 2017
  • In this research, a purifying system using a centrifugal filter equipped with a water separation component has been studied. Oil utilized for lubrication and cooling in marine engines becomes unable to achieve its original purpose over time as the accumulation of solid particles and water increases. Therefore, methods applying the Bernoulli equation to eliminate water in oil were investigated and proposed. As a result, a practical purifying system was designed and tested by an officially certified organization. The new purifying system is anticipated to contribute to the extension of the lifetime of oil in addition to damage reduction methods of mechanical parts.

원자로 압력용기 원주방향 용접부의 가압열충격 심사기준온도의 적정성 평가

  • 장창희;정일성
    • Proceedings of the Korean Nuclear Society Conference
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    • 1998.05b
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    • pp.369-376
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    • 1998
  • 원자로 압력용기는 원자력발전소의 일차 압력경계를 구성하는 핵심 부품으로 이의 건전성은 원전의 안전성과 수명관리에 결정적인 영향을 미친다. 탄소강으로 구성된 압력용기는 노심에 근접하게 위치하여 운전중 계속되는 고속중성자 조사로 인하여 인성이 감소한다. 운전중 비상노심 냉각수가 주입되어 압력용기가 급격하게 냉각되면서 압력이 높게 유지되거나 재가압이 되는 가압열충격 현상이 발생하는 경우 조사취화된 압력용기가 적절한 안전여유를 가지지 못할 수도 있다. USNRC에서는 이에 대한 종합적인 연구결과를 바탕으로 가압열충격 규정을 제정하여 가압열충격 기준온도(RT$_{PTS}$)의 계산 방법과 심사기준온도를 제시하였다. 가압열충격 심사기준온도의 결정근거가 기술되어 있는 SECY 82-465에 의하면 축방향 용접부에 대한 위험도를 평가하여 270℉를 심사기준온도로 정하고 원주방향 용접부에 대해서는 30℉를 더하여 300℉를 심사기준온도로 제시하였다. 이 연구에서는 이렇게 제정된 원주방향 용접부에 대한 심사기준온도의 적정성을 평가하기 위하여 균열방향에 따른 가압열충격 위험도를 VISA-II 코드로 평가하였다. 우선 가압열충격 기준온도 제정 시 사용된 방법과 결과들을 검토하고 NRC의 계산결과를 재현하였다. 이를 바탕으로 원주방향 용접부에 대한 위험도를 평가한 결과 균열방향의 차이를 고려하기 위해 적용된 기술적 여유도인 30℉는 과도한 보수성을 내포하고 있음을 알 수 있었다. 원주방향 용접부가 축방향 용접부와 동일한 수준의 가압열충격 위험도를 가지기 위한 심사기준온도 차이는 50℉ 이상인 것으로 평가되었다.을 수 있었다.ngineering because this field has large uncertainties on predicting the effect of earthquake on structures. This paper is based on the presented paper at the Bertero Symposium held in January 31an4 February 1 at Berkeley, California, USA which was entitled "Needs to Evaluate Real Seismic Performance of Buildings-Lessons from 1995 Hyogoken-Nambu Earthquake-". The lessons for buildings from the damage due to the Hyogoken-Nambu Earthquake are necessity to develop more rational seismic design codes based upon a performance-based design concept, and to evaluate seismic performance of existing buildings. In my keynote lecture at the Korean Association for Computational Structural Engineering, the history of seismic design and use of structural analysis in Japan, the lessons for buildings from

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A Study on the Durability Design of a Hydraulic Cylinder for an Excavator (굴삭기 유압실린더의 내구설계 기법에 관한 연구)

  • Kim, Young-Bum;Kim, Pan-Young;Kim, In-Kyu;Kwon, Hak-Soon;Lee, Min-Hee;Park, Jin-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.12
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    • pp.1901-1907
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    • 2010
  • A hydraulic cylinder is a primary component of an excavator and is used for activating attachments such as boom, arm, and bucket. Generally, the cylinder is prone to structural problems such as buckling and fatigue failure caused by cyclic high pressure. Therefore, the safety margin for fatigue, yield, and buckling during the design lifetime should be evaluated at the durability-design stage. The durability design includes basic and detailed stages. In the basic design, the principal dimensions of the rod and tube are determined by considering the working force, speed, and range with respect to yield and buckling. In the detailed design, the dimensions of the rod notch, welds, tube end, gland, orifice, and cushion ring are determined by considering the fatigue safety. We present and discuss the overall procedure for durability design and the related analysis techniques.

Extrusion Die Development of Interior & Exterior Parts for High Speed Train on Aluminum Alloys and Controls of Extrusion Conditions (고속전철 내·외장재용 알루미늄 합금의 압출 금형 개발 및 압출 조건의 제어)

  • Kim, Kee Joo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.7
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    • pp.50-55
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    • 2018
  • The important thing in extrusion technology is the design and production of molds. Appropriate design of the molds is essential for achieving the desired extrusion of molds at the same time to maximize the life of the molds and increase their efficiency. The extrusion temperature and extrusion speed are the main parameters at the time of extrusion. Different extrusion conditions should be added depending on the extrusion ratio, physical properties of the material, and type of extrusion. In this study, the extrusion process of various 6xxx series aluminum cast alloys for high speed train interior or exterior parts were investigated. The extruded die design was performed for the 6063, 6061, 6N01, 6005, 5083 and 6060 alloy profiles and an extrusion test was conducted. In addition, the extrusion conditions, such as extrusion pressure following as the billet temperature, extrusion temperature, and materials change, were analyzed. Although the 6063 aluminum alloy can be extruded at the lowest temperature and pressure, the 6061 alloy can be extruded at the highest temperature and pressure. From these results, the successful extruded products were manufactured from these established conditions.

Durability Evaluation of the Korean Gauge - Adjustable Wheelset System (궤간가변 윤축시스템의 내구성 평가)

  • Ahn, Seung-Ho;Chung, Kwang-Woo;Jang, Seung-Ho;Kim, Chul-Su
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.12
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    • pp.5669-5675
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    • 2012
  • To reduce the cost and the time of transport in Eurasian railroad networks such as TKR(Trans-Korea Railway), TCR(Trans-China Railway) and TSR(Trans-Siberia Railway) owing to the problem of different track gauges (narrow/standard/broad gauge), it is important to develop the gauge-adjustable wheelset(GAW) system to adapt easily to these gauges. The Korean GAW system is developing and will be adapting to the brand new freight trains' to improve the conventional overseas GAW system. In this study, structural and durability analyses are performed from the viewpoint of the safe-life design. The core parts of the system might be safe in range of $1{\times}10^7$ cycles from the result of durability analysis. Moreover, to examine the safety of the system while running on a track, rig fatigue test was performed according to UIC code. The safety of the Korean GAW system is demonstrated through testing that all safety-relevant conditions are satisfied.

Ontology-based Product Family Modeling (온톨로지 기반 제품가족 모델링)

  • Kim, Taioun;Lee, Kyungjong
    • Journal of Intelligence and Information Systems
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    • v.12 no.3
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    • pp.127-142
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    • 2006
  • As products become more complex, short-life cycled and customized, the design efforts require more knowledge-intensive, collaborative, coordinating, and information sharing. By sharing knowledge, information, component and process across different families of products, the product realization process will be more efficient, cost-effective and quick-responsive. The purpose of this paper is to propose an ontology-based product family modeling framework. The ideas of product family, ontology and Semantic Web were investigated in depth. A Semantic Web is originally defined as a web of data that can be processed directly or indirectly by machines, which operates intelligently. A Web Ontology Language (OWL) is designed for use by applications that need to process the content of information instead of just presenting information to humans. For the selected cellular phone product family, ontology was constructed and implemented using prot$\acute{e}$g$\acute{e}$-2000.

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Study on Structural Characteristic for Durability Insurance of Turbopump Turbine (터보펌프 터빈의 내구성 확보를 위한 구조적 특성 연구)

  • Lee, Mu-Hyoung;Jang, Byung-Wook;Kwon, Jeong-Sik;Kim, Jin-Han;Jeong, Eun-Hwan;Jeon, Seong-Min;Lee, Soo-Yong;Park, Jung-Sun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.11a
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    • pp.382-386
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    • 2009
  • The life of a component decreases when it was exposed at the extreme condition. A turbine blade of a turbopump used for a liquid rocket engine is operated under the environment of high temperature and pressure, and experienced high centrifugal force. Thus the durability of the turbopump operated under the these conditions become lower than expected because of the severe fatigue and creep influence. The damage of the turbine being considered the fatigue and the creep influence is estimated to ensure the durability of turbopump turbine. ABAQUS/CAE and MSC.Fatigue are used for the fatigue analysis, and Larson-Miller parameter and robinson's rule are used for the creep analysis. In this paper, comparison and analysis of the fatigue and the creep influence were performed to ensure the life expectancy of turbopump turbine.

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