• Title/Summary/Keyword: 부식피로수명

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Effect of Oxide Film Formation on the Fatigue Behavior of Aluminum Alloy (알루미늄합금 재료의 산화막 형성이 피로거동에 미치는 영향)

  • Kim, Jong-Cheon;Cheong, Seong-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.421-428
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    • 2012
  • In this study, the effects of surface oxide film formation on the fatigue behavior of 7075-T6 aluminum alloy were analyzed in terms of the corrosion time of the alloy. The aluminum material used is known to have high corrosion resistance due to the passivation phenomenon that prevents corrosion. Aluminum alloys have been widely used in various industrial applications such as aircraft component manufacturing because of their lighter weight and higher strength than other materials. Therefore, studies on the fatigue behavior of materials and passivation properties that prevent corrosion are required. The fatigue behavior in terms of the corrosion time was analyzed by using a four-pointing bending machine, and the surface corrosion level of the aluminum material in terms of the corrosion time was estimated by measuring the surface roughness. In addition, fractographic analysis was performed and the oxide films formed on the material surface were studied by scanning electron microscopy (SEM). The results indicated that corrosion actively progressed for four weeks during the initial corrosion phase, the fatigue life significantly decreased, and the surface roughness increased. However, after four weeks, the corrosion reaction tended to slow down due to the passivation phenomenon of the material. Therefore, on the basis of SEM analysis results, it was concluded that the growth of the surface oxide film was reduced after four weeks and then the oxide film on the material surface served as a protection layer and prevented further corrosion.

Corrosion Fatigue Crack Propagation Behaviour of TMCP Steel Plate at Ballast Tank of Ship Structure under the Condition of Cathodic Overprotection (선체구조 Ballast Tank 고장력 TMCP강판의 과방식중 부식피로균열 전파거동)

  • Kim, Won-Beom
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.6
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    • pp.2465-2471
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    • 2012
  • For the steel structures those are used in harsh sea environments, corrosion fatigue is a challenging issue in connection with design life. In this research, in order to investigate the influence of cathodic overprotection on the corrosion fatigue crack propagation behavior, corrosion fatigue crack propagation test under the condition of -950mV vs SCE was conducted by using of high tensile TMCP steel plate and the relationships between da/dN-${\Delta}K$ were obtained. At this test, when ${\Delta}K$ is low, the crack propagation rates were accelerated compared to those of seawater condition, however, when ${\Delta}K$ is high, the crack propagation rates were lower than those of seawater condition. As the cause for the acceleration and deceleration of corrosion fatigue crack propagation rates under the condition of cathodic overprotection, the role of hydrogen and calcareous deposits are discussed.

An Effect of Steel Corrosion on Bond Stress-slip Relationship under Repeated Loading (반복하중하의 부착응력-슬립 관계에 미치는 철근 부식의 영향)

  • Kim, Chul-Min;Park, Jong-Bum;Chang, Sung-Pil;Kim, Jee-Sang
    • Journal of the Korea Concrete Institute
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    • v.22 no.2
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    • pp.179-186
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    • 2010
  • The bond between steel and concrete in reinforced concrete members is essential to resist external load, but the bond mechanism in reinforced concrete beams deteriorated by steel corrosion has not been clearly known yet. Most existing researches have dealt with the bond behavior of corroded steel under monotonic loading, but scarce are researches dealing with bond behavior of corroded steel under repeated loading. This study includes the experimental investigation on the bond behavior with respect to the various degrees of steel corrosion under repeated loading. According to the test results, the bond strength of corroded steel under monotonic loading increases as the rate of steel corrosion increases unless the splitting crack occurs. The slip versus number of load cycles relation was found to be approximately linear in double logarithmic scale, not only in specimens without steel corrosion but also in specimens with steel corrosion. The test results also show that the steel corrosion does not negatively affect the bond strength of corroded steel after repeated loading unless the splitting crack occurs. But the fatigue life decreases sharply after splitting crack occurs. This research will be helpful for the realistic durability design and condition assessment of reinforced concrete structures.

A Study on the VHCF Fatigue Behaviors of Hydrogen Attacked Inconel 718 Alloy (수소취화된 인코넬 718의 VHCF(Very High Cycle Fatigue) 피로특성에 관한 연구)

  • Suh, Chang-Min;Nahm, Seung-Hoon;Kim, Jun-Hyong;Pyun, Young-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.7
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    • pp.637-646
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    • 2016
  • This study is to investigate the influence of hydrogen attack and UNSM on fatigue behaviors of the Inconel 718 alloy. The decrease of the fatigue life between the untreated and the hydrogen attacked material is 10-20%. The fatigue lives of hydrogen attacked specimen decreased without a fatigue limit, similar to those of nonferrous materials. Due to hydrogen embrittlement, about 80% of the surface cracks were smaller than the average grain size of $13{\mu}m$. Many small surface cracks caused by the embrittling effect of hydrogen attack were initiated at the grain boundaries and surface scratches. Cracks were irregularly distributed, grew, and then coalesced through tearing, leading to a reduction of fatigue life. Results revealed that the fatigue lives of UNSM-treated specimens were longer than those of the untreated specimens.

An Effect of Shot Peening on Corrosion Fatigue Crack Growth of Suspension Material (현가장치재의 부식피로균열진전에 미치는 쇼트피닝의 영향)

  • Park, Keyung-Dong;An, Jae-Pil
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.3
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    • pp.88-94
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    • 2006
  • The compressive residual stress, which is induced by shot peening process, has the effect of increasing the intrinsic fatigue strength of surface and therefore would be beneficial in reducing the probability of fatigue damage. However, the effect of shot peening in corrosion environment was not known. In this study, investigated is the effect of shot peening on corrosion fatigue crack growth of SAE 5155 steel immersed in 6% $FeCl_3$ solution and corrosion characteristics with considering fracture mechanics. The results of the experimental study corrosion fatigue characteristics of SAE 5155 are as follows; the fatigue crack growth rate of the shot peening material was lower than that of the non-peening material. And fatigue life shows more improvement in the shot peening material than in non-peening material. This is due to the compressive residual stress of surface increases resistance of corrosion fatigue crack propagation. It is assumed that the shot peening process improve corrosive resistance and mechanical property.

Research for the Evaluation of Corrosion Fatigue Crack Initiation Life (해수환경중 부식피로균열 발생수명 평가에 관한 연구)

  • Kim, Won-Beom;Paik, Jeom-Kee;Yajima, Hiroshi
    • Journal of the Society of Naval Architects of Korea
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    • v.44 no.4
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    • pp.417-424
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    • 2007
  • With regard to corrosion fatigue crack initiation life (Nc), it has been treated ambiguously for the member which doesn't have stress concentration area. In this research, in order to clarify the corrosion fatigue crack initiation life (Nc), corrosion fatigue tests were carried out. Reasonable and universal corrosion fatigue crack initiation life (Nc) was defined and corrosion fatigue crack initiation/propagation model was suggested also. As the fatigue crack which emanates from the pit is usually small, accordingly it is treated as a small crack. In addition, the observation of the corrosion fatigue fracture surfaces using SEM was conducted. And the fracture mechanics analysis using an intrinsic crack model was conducted for the treatment of the small crack. Finally, the followings were obtained. When there is no clear stress concentration point which seems to fall into a corrosion fatigue crack initiation life, the significance of the definition and suggestion of the moment of the reasonable and universal corrosion fatigue crack initiation life (Nc), at which the fatigue crack propagation rate becomes faster than the corrosion pit growth rate so that the fatigue crack initiates from the pit and propagates in earnest, has been clarified.

Reheat Cracking Susceptibility of CrMoV Steel (CrMoV강의 재열균열 민감도에 관한 연구)

  • 김광수
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.168-170
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    • 2004
  • 터빈로터는 발전설비 중에서 가장 핵심 부분이며 동시에 심한 고온 응력을 받는 부분이다. 터빈로터 재료로는 Ni-Cr-Mo-V강과 CrMoV 강등이 사용된다. CrMoV 강은 발전 설비로 장시간 사용 중 열적피로나 크립손상, 고온 부식 등의 문제가 단독 혹은 복합적으로 발생하여 재료에 손상을 입히게 되고 결국에는 설비의 수명을 단축 시키곤 한다. (중략)

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Material Degradation and Life Assessment in Mechanical Equipment and Structure (기계.구조물의 경년열화와 수명평가기술)

  • Kim, K.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.2
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    • pp.129-144
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    • 1999
  • 플랜트와 같은 장치산업은 내구성 구조물이므로 사용중에 열화가 발생하는 것은 필연적이다. 특히 고온, 고압의 부식환경하에서 사용되는 설비는 손상이 심하므로 가동중에 돌발적인 고장이 발생하여 플랜트의 가동을 중지하거나 파손사고가 일어나 생산손실은 물론 경우에 따라서는 안전사고의 발생, 환경오염 등 사회적인 문제를 일으키므로 이들 설비의 경년열화 실체를 충분히 이해하고 대책을 수립하는 것은 대단히 중요하다. 따라서 본고에서는 장치산업에서 발생하는 열화현상(재료의 연화, 경화 및 취화, 크리프, 피로, 부식, 마모 등)중 손상의 주류를 이루는 연화, 경화 및 취화, 크리프 피로에 대하여 기본적인 손상기구(damage mechanism)와 비파괴적 진단 및 평가 방법에 주안점을 두어, 현재 국내의 각종 플랜트 진단에 실용화된 기술을 해설하여 이 분야에 종사하는 관계자 여러분의 이해에 조금이라도 기여코자 한다.

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Development of Lifetime Evaluation and Management Technologies for Nuclear Power Plants (원자력발전소 수명평가 및 수명관리 기술개발)

  • Jin, Tae-Eun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.991-1004
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    • 2009
  • Operating experience of the various components in the nuclear power plants has shown that a variety of degradation mechanisms can occur during operation. Therefore, the accurate lifetime evaluation and systematic management are very important for the safe as well as the economical operation of the nuclear power plants. In this paper, the characteristics of a total of 17 degradation mechanisms were reviewed and the plausible degradation mechanisms such as stress corrosion cracking, fatigue, irradiation embrittlement, and so on, were identified. Also, the lifetime evaluation technologies which have been developed for the application to the domestic nuclear power plants are described. In addition, a total of 48 aging management programs which have been established for the safe operation of the various components are explained.