• 제목/요약/키워드: 볼베어링

검색결과 239건 처리시간 0.026초

진동신호의 전력스펙트럼 밀도 해석을 통한 유도전동기 베어링 초기고장 검출 (Incipient Bearing Fault Detection of Induction Motor via Power Spectrum Density of Vibration Signals)

  • 우혁재;장환철;한민관;송명현;박규남
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2003년도 하계학술대회 논문집 D
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    • pp.2067-2069
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    • 2003
  • 본 연구는 진동 신호의 전력 스펙트럼 밀도(PSD)해석을 이용하여 베어링 초기 고장을 검출할 수 있는 기법을 제시하였다. 외륜, 내륜, 볼에 대하여 각각 폭 0.3 mm의 미소한 흠을 낸 베어링을 이용하여 고장 특성 주파수 패턴 및 부하변동에 따른 영향을 분석하고 고장검출이 용이한 고장 주파수 대역을 설정하였다. 실험결과로부터 제시된 검출기법이 유도전동기 베어링 초기 고장에 적용 가능함을 입증하였다.

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10만 RPM용 원심분리기의 로터베어링계 설계 (Rotordynamics of a Centrifuge Rotor-Bearing System for 100,000RPM Operation)

  • 이안성;김영철;박종권
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 추계학술대회논문집; 한국과학기술회관; 6 Nov. 1997
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    • pp.64-69
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    • 1997
  • 정격속도 100,000RPM용 원심분리기(centrifuge) 로터베어링계에 대해 회전체동역학 해석이 수행된다. 시스템은 원심분리기 로터, 유연축, 모터 로터와 축, 그리고 모터축 지지용 두 개의 구름베어링으로 구성된다. 설계목표는 정격속도가 위험속도(critical speed)에 대해 충분한 분리여유를 갖고, 위험속도에서 로터의 양호한 불균형응답특성을 이루어 내는 것이다. 후자의 요구조건은, 시스템이 다수의 위험속도를 통과하며 정격속도 주위에서 충분한 분리 여유를 갖지 않을 수도 있기 때문에 특히 중요하다. 시스템에 초유연축(extra-flexible shaft)을 도입함으로써, 비록 1차 위험속도에서 만족스럽지 못한 큰 불균형응답을 가질지라도 고차 위험속도에서 만족스런 작은 불균형응답을 보인다. 1차 위험속도에서 로터의 큰 변위를 억제하기 위해서 범퍼링(bumper ring) 또는 안내베어링(guide bearing)을 유연축의 적절한 위치에 설치할 필요가 있다. 비록 유연축계라 할지라도 정격속도와 가까운 4차 이상의 고차 위험속도를 정확히 규명하기 위해서는 모터의 동역학을 전체시스템에 결합하여야 함을 볼 수 있다. 해석은 유한요소법(finite element method)에 의해 수행된다.

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고속 회전하는 볼베어링 내 공기 유동구조 수치해석 연구 (A Computational Investigation on Airflow Structures Inside a Ball Bearing at High-Speed Rotation)

  • 김동주;오일석;홍성욱;김경진
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.745-750
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    • 2011
  • In a hope to better understand the flow and convective heat transfer characteristics inside a ball bearing, air flow between the rolling elements and raceways at high speed bearing rotation is numerically investigated using a simplified inner geometry of bearing and a CFD technique. Flow simulation results reveal the pressure distribution of airflow and the shear stress distribution on the ball surface, of which nonuniformity becomes significant with the increasing rotational speed. Also, the local point of maximum shear stress coincides with the stagnation flow area on the surface of rolling elements. A complex pattern of three-dimensional vortex structures is found in the air flow due to the relative motion of bearing elements and three different types of vortex pairs exist around the rotating and orbiting rolling elements.

베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 열특성에 관한 연구 (Temperature increase of the spindle bearing system having a gear on the bearing span)

  • 최진경;이대길
    • 대한기계학회논문집A
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    • 제22권1호
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    • pp.33-43
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    • 1998
  • High cutting speeds and feeds are essential requirements of a machine tool structure to accomplish its basic function which is to produce a workpiece of the required geometric form with an acceptable surface finish at as high a rate of production as is economically possible. Since the bearings in high speed spindle units are the main heat source of the total cutting system, in this work, the thermal characteristics of the spindle bearing system with a tilting axis were investigated using finite element methods to improve the performance of the spindle bearing system. Based on the theoretical results, a specially designed prototype spindle bearing system has been manufactured. Using the manufactured spindle bearing system, the thermal characteristics were measured. From the comparison of the experimental results with the theoretical ones, it was found that the finite element method predicted well the thermal characteristics of the spindle bearing system.

고속 주축베어링의 볼 접촉각 변동을 고려한 주축 설계공차 (Design Tolerance of High Speed Spindle considering the Variation of Ball Contact Angle in the Angular Contact Ball Bearings)

  • 이찬홍
    • 한국생산제조학회지
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    • 제19권5호
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    • pp.609-615
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    • 2010
  • Angular contact ball bearings in a high speed spindles are under the extreme conditions, such as high temperature, big centrifugal force and thrust cutting forces. So, the assembly contacts between spindle shaft and inner ring bearings, bearing housing and outer ring of bearings are occasionally unstable at high speed revolution. Furthermore, the ball contact angle of a bearing, which influence stiffness and lifetime of bearings, are changed according to loads and rotational speed. To analyze internal forces of a bearing under high speed revolution, the ball contact are calculated using nonlinear equations in consideration of rotational speed, thrust loads and raceway form. Diameter increase of inner and outer ring by influence factors, such as internal forces to inner and outer ring, centrifugal force and temperature of inner and outer rings are calculated to establish stable state in bearing assembly in high speed spindle. Finally, contribution ratio of influence factor to assembly design tolerance of inner and outer rings are shown and the stable assembly design tolerance are proposed.

스러스트 볼 베어링이 적용된 왕복동형 압축기의 마찰손실 해석 (Frictional Loss Analysis of a Reciprocating Compressor with Thrust Ball Bearing)

  • 김태종
    • Tribology and Lubricants
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    • 제27권2호
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    • pp.101-108
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    • 2011
  • In this paper, a study on the frictional losses and dynamic behaviors of a reciprocating compression mechanism used in small refrigeration compressor is performed. In the problem formulation of the compressor dynamics, the viscous frictional force between piston and cylinder wall is considered in order to determine the coupled dynamic behaviors of piston and crankshaft supported on a thrust ball bearing. The solutions of the equations of motion of the reciprocating mechanism along with the time dependent Reynolds equations for the lubricating film between piston and cylinder wall and lubricant films of the journal bearings are obtained simultaneously. The hydrodynamic forces of journal bearings are calculated using finite bearing model and G$\hat{u}$m-bel boundary condition. And, a Newton-Raphson procedure was employed in solving the nonlinear equations of piston and crankshaft with a thrust ball bearing. The results explored the effects of design parameters on the frictional losses and dynamic stability of the compression mechanism.

베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 정적 및 동적 해석방법에 관한 연구 (Static and Dynamic Characteristics of the Spindle Bearing System with a Gear Located on the Bearing Span)

  • 최진경;빅규열;이대길
    • 대한기계학회논문집A
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    • 제20권5호
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    • pp.1477-1485
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    • 1996
  • Since the spindle bearing systme is the main source of the total cutting point compliance of machine tool structures, in this work, the static and dynamic characteristics of the spndle bearing systme driven by the gear located on the bearing span were investigated using analytical and finite elemtn methods to improve the performance of the spindle bearing system. Based on the theretical results, a specially designed prototype spindle bvearing systme was manufactured. Using the manufactured spindle bearing system, the static and dynamic characteristics were measured. From the comparison of the experimental results with the theoretical results, it was found that the finite elemetn method predicted well the static and dynamic characteristics of the spindle bearing system.

베어링 배열방식이 고속 스핀들의 동특성에 미치는 영향 (Effects of Bearing Arrangement on the Dynamic Characteristics of High-speed Spindle)

  • 홍성욱;최춘석;이찬홍
    • 한국정밀공학회지
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    • 제30권8호
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    • pp.854-863
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    • 2013
  • High-speed spindle systems typically employ angular contact ball bearings, which can resist both axial and radial loading, and exhibit high precision and durability. We investigated the effects of the arrangement of the angular contact ball bearings on the dynamics of high-speed spindle systems. The spindle dynamics were studied with a number of spindle-bearing models, and the location of the bearings was varied, along with the rotational speed and the preload. A finite element spindle model and a bearing model were used, and simulated data showed that the bearing arrangement significantly affected the spindle dynamics. Furthermore, the main effects were due to the cross coupling terms between the transverse and rotational motions of the ball bearings. The coupling stiffness terms were found to influence the spindle dynamics, depending on the mode shapes. An extensive discussion is provided on the effects of the bearing arrangement on the dynamics of the spindle.

각축어긋남에 의한 2x 축진동해석 (Analysis of a 2x radial vibration due to angular misalignment)

  • 이영섭;이종원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1998년도 춘계학술대회논문집; 용평리조트 타워콘도, 21-22 May 1998
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    • pp.194-199
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    • 1998
  • 축어긋남이 있는 회전체-볼베어링계에 대한 동적모델을 이용하여, 각축어긋남에 의한 2x 축진동현상을 조사하였다. 이때 유효베어링강성계수를 정의하여 축어긋남과 불균형량에 의해 발생되는 강성계수의 평균과 동기 변화성분을 운동방정식에 도입하였다. 수치해석과 실험결과는 각축어긋남에 의한 바나나 형태의 선회궤적이 회전체계 임계속도의 1/2이 도는 속도영역에서 뚜렷이 나타나는 것을 보여주었다.

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