• Title/Summary/Keyword: 본 미세스 응력

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Safety evaluation of livestock feed by-product fermentation storage tank sweep auger through structural analysis (구조해석을 통한 축산 사료용 부산물 발효 저장탱크 스위프오거의 안전성 평가)

  • Kim, Jun Hee;Woo, Seung Min;Dooyum, Uyeh Daniel;Lee, Dong Hyun;Ha, Yu Shin
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.73-73
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    • 2017
  • 가축의 영양소 요구량 유지, 비육, 증체, 생산, 번식, 계절환경에 따라 달라지는 변동요인을 감안하여 하루 동안에 필요로 하는 영양소 요구량을 충족하도록 여러 종류의 사료를 혼합한 TMR(Total Mixed Ration)사료의 중요성이 커지고 있다. 이에 가축의 생산성 향상(등급 향상)과 축산농가의 영농비용 절감, 생력화를 위해 범용적으로 사용가능한 TMR플랜트의 개발이 반드시 필요하다. 본 연구에서는 사료비절감을 위한 식품부산물 발효탱크의 개발을 통해 발효탱크 밑 부분을 구성하고 있는 스위프오거와 이를 고정하면서 Z축으로 회전하는 고정부를 대상으로 하여 시각화 할 수 있는 FEM 시뮬레이션 기법을 이용하여 작업 중 적용되는 하중에 대해 충분한 구조 안전성을 가지고 있는지 해석하였다. 스위프오거의 재질은 SM45C, 작용하는 하중은 감속기의 출력량, RPM을 이용하여 토크 값을 구하고 조사료와 부산물사료가 포함된 TMR사료의 무게와 스위프오거의 단면적을 이용하여 압력 값을 도출하였다. 하지만 부산물사료가 발효되면서 저장탱크를 통해 배출되기 때문에 전체 사료 무게가 줄어 스위프오거에 작용하는 압력 또한 작아지는 것을 확인하였다. 이에 본 연구에서는 저장탱크에서 TMR사료가 배출되기 직전의 가장 높은 압력 상태를 가정하였다. 이 가정을 통해 토크 값은 $1.4N{\cdot}m$, 압력 값은 43 Mpa으로 나타났고 이를 바탕으로 구조해석을 진행하였다. 그 결과 스위프오거는 고정단 부근에서 최대 폰 미세스 응력 310 Mpa이 발생하여 구조적으로 가장 취약한 것으로 나타났다. 하지만 이는 SM45C의 항복강도인 343 Mpa 보다 낮아 안전한 것으로 분석된다. 또한 사료가 배출되면서 스위프오거에 작용하는 압력이 작아져 폰 미세스 응력도 작아지는 것으로 나타났다.

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Structural Analysis for Silk Hat type of the Harmonic Drive for Precision Robot (정밀 로봇용 하모닉 드라이브의 실크 햇 형상에 따른 구조해석)

  • Nam, W.K.;Ham, S.H.;Oh, S.H.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.61-66
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    • 2011
  • Recently, the speed reducer which is applied to robot has conducted a steady development on developments in the field of robotics. Among them, Harmonic drive is a high-stiffness, precision-controlled speed reducer and has high precision, compact, light in weight and high-reduction-ratio characteristics. The feature of flexspline of Harmonic Drive are two types. One is Cup type, the other is Silk Hat type. Silk Hat type is used in case of lighter and more compact in spatial because Silk Hat Type is hollow. According to the shape of silk hat, diaphragm is fractured because stress is concentrated. In this paper, the various shapes of silk hat are suggested to improve the durability of silk hat. And in the case of each shape, a study on stress and deformation using the FEM tool was carried out on flexspline.

Cycling life prediction method considering compressive residual stress on liner for the filament-wound composite cylinders with metal liner (금속재 라이너를 갖는 복합재 압력용기의 라이너 압축잔류응력을 고려한 반복수명 예측 방법에 대한 연구)

  • Park, Ji-Sang;Jeung, Sang-Su;Chung, Jae-Han
    • Composites Research
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    • v.19 no.1
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    • pp.22-28
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    • 2006
  • In manufacturing process of composite cylinders with metal liner, the autofrettage process which induces compressive residual stress on the liner to improve cycling life can be applied. In this study, a finite element analysis technique is presented, which can predict accurately the compressive residual stress on the liner induced by autofrettage and stress behavior after. Material and geometrical non-linearity is considered in the finite element analysis, and the Von-Mises stress of a liner is introduced as a key parameter that determines pressure cycling life of composite cylinders. Presented methodology is verified through fatigue test of liner material and pressure cycling test of composite cylinders.

Optimal Design of the Tractrix Die Used in the DDI Process for Manufacturing CG Pressure Vessels (CNG 압력용기 제작을 위한 D.D.I. 공정의 Tractrix 다이 최적설계)

  • Lee, Kwang O;Sim, Hyeon Dae;Kwak, Hyo seo;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.10
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    • pp.879-886
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    • 2016
  • Tractrix dies, used in the deep drawing process, can be used to form CNG pressure vessels without a blank holder. Previous studies had only applied tractrix profiles to perform the first deep drawing process of DDI; but an optimal design of the tractrix die that focuses on improving die life and reducing production cost has not been performed yet. In this study, finite element analyses of deep drawing processes were conducted according to heights of the tractrix die by using translating asymptotes. In addition, researchers analyzed von-Mises stresses at the part of stress concentration of the die according to the forming punch loads in order to propose an optimal tractrix die design.

Examinations of Damage Mechanism on the Chuteway Slabs of Spillway under Various Flow Conditions (여수로 방류에 따른 여수로 바닥 슬래브의 손상 메커니즘 검토)

  • Yoo, Hyung Ju;Shin, Dong-Hoon;Lee, Seung Oh
    • Proceedings of the Korea Water Resources Association Conference
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    • 2021.06a
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    • pp.251-251
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    • 2021
  • 최근 기후변화로 인한 집중호우의 영향으로 홍수 시 댐으로의 유입량이 설계 당시보다 증가하여 댐의 안전성 확보가 필요하다(감사원, 2003). 이에 건설교통부(2003)는 기후변화와 댐 노후화에 대비하여 치수능력증대사업을 추진하여 댐의 홍수배제능력을 확보하였고, 환경부(2020)에서는 40년 이상 경과된 댐을 대상으로 스마트 안전관리체계 구축을 통한 선제적 보수보강, 성능개선 및 자산관리로 댐의 장수명화를 목적으로 댐의 국가안전대진단을 추진하고 있다. 이에 본 연구에서는 댐 시설(여수로)의 노후도 평가 시 활용 될 수 있는 여수로 표면손상 원인규명에 대하여 3차원 수치모형(FLOW-3D 및 COMSOL Multiphysics)을 통해 검토하고자 한다. 연구대상 댐은 𐩒𐩒댐으로 지형 및 여수로를 구축하였으며, 계획방류량(200년 빈도) 및 최대방류량(PMF) 조건에서 모의를 수행하였다. 수치모의 계산의 정확도 검토를 위하여 Baffle의 설치를 통하여 시간에 따른 유량의 변화를 설계 값과 비교하였고 오차가 1.0% 이내를 만족하는 것을 확인하였다. 여수로 표면손상의 다양한 원인 중 기존연구(USBR, 2019)를 통하여 공동침식(Cavitation Erosion) 및 수력잭킹(Hydraulic Jacking)에 초점을 두었으며 방류조건 별 공동지수(Cavitation Index)산정을 통하여 공동침식 위험 구간을 확인하였다. 이음부의 균열 및 공동으로 인한 표층부 콘크리트의 탈락현상을 가속화시키는 수력잭킹 검토를 위하여 국부모형을 구축하였고 음압력(Negative Pressure), 정체압력(Stagnation Pressure), 양압력(Uplift Pressure)의 분포를 확인하였다. 최종적으로 COMSOL Multiphysics를 통하여 압력분포에 따른 구조해석을 수행하여 폰 미세스(Von Mises) 등가응력 및 변위를 검토하여 콘크리트의 탈락가능성을 확인하였다. 본 연구는 여수로 공동부 및 균열부에서의 손상메커니즘을 확인할 수 있는 기초적인 연구이지만 향후에는 다양한 지형조건 및 흐름조건에서의 압력분포 분석 및 유체-구조물 상호작용(Fluid-Structure Interaction, FSI)모의를 수행한다면 구조물 노후도 및 잔존수명 평가에 필요한 손상한계함수 도출이 가능할 것으로 기대된다.

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Study on Structural Safety Analysis of Upper Arm (어퍼암의 구조적 안전성 해석에 대한 연구)

  • Cho, Jaeung;Han, Moonsik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.3
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    • pp.113-125
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    • 2013
  • This study analyzes upper arm as the part of suspension through the structural analyses of fatigue. Maximum displacement is shown at the knuckle joint connected with the bracket of automotive body. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. Maximum life at 'Sample history' or 'SAE transmission' can be shown with 60 or 3.5 times more than 'SAE bracket history' respectively. In case of 'Sample history' with the average stress of $-4{\times}10^4$ to $4{\times}10^4$ MPa and the amplitude stress 0 to $8{\times}10^4$ MPa, the possibility of maximum damage becomes 3%. This stress state can be shown with 5 or 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. This study result is applied with the design of upper arm and it can be useful at predicting prevention and durability against its damage.

Study of Structural Design of Polyethylene Pleasure Boat (폴리에틸렌 플레저 보트의 구조설계에 관한 연구)

  • Cho, Seok Swoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1551-1561
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    • 2012
  • Boat or yacht hulls are mainly built using FRP composite materials. FRP boat hull manufacturing has been restricted since 2000 under international regulations on ocean environment safety. FRP composite materials cannot be recycled and require more than 100 years to biodegrade. Therefore, alternatives to FRP have been proposed by many boat builders. Steel, aluminum, and FRP are commonly used as boat hull materials. Their design specifications are proposed as Korean register of shipping. However, the design specifications for inexpensive materials for a small boat have not yet been studied. Small shipbuilders manufacture and sell HDPE canoes or HDPE kayaks. In this study, a hull form was designed based on actual boats. The thickness of an HDPE boat hull was determined based on ISO 12215-5 structural design specifications.

Numerical Study on Impact Resistance of Nonuniform Nacre-patterned Multi-layer Structures (비균일 진주층 모사 다층형 복합재료의 내충격성에 관한 수치해석)

  • Lee, Tae Hee;Ko, Kwonhwan;Hong, Jung-Wuk
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.35 no.4
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    • pp.215-226
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    • 2022
  • Significant efforts have been devoted to developing high-performance composite materials by emulating the structure of biological creatures with superior mechanical characteristics. Nacre has been one of the most sought-after natural structures due to its exceptional fracture toughness compared with the constituent materials. However, the effect of manipulating the nacre-like geometry on the impact performance has not been fully investigated thus far. In this study, composites of randomly manipulated nacreous geometry are numerically developed and the impact performance is analyzed. We develop an algorithm by which the planar area of platelets in the nacre-like design is randomly resized. Thereafter, the numerical models of nonuniform nacre-patterned multi-layer structures are developed and the drop-weight impact simulation is performed. The impact behaviors of the model are evaluated by using the ratio of absorbed energy, the von Mises stress distribution, and the impact force-time curve. Therefore, the effect of the geometric irregularity on the nacre-patterned design is elucidated. This insight can be efficiently utilized in establishing the optimum design of the nacre-patterned structure.

LMU Design Optimization for the Float-Over Installation of Floating Offshore Platforms (부유식 해양구조물의 플로트오버 설치용 LMU 최적설계)

  • Kim, Hyun-Seok;Park, Byoungjae;Sung, Hong Gun;Lee, Kangsu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.34 no.1
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    • pp.43-50
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    • 2021
  • A Leg Mating Unit (LMU) is a device utilized during the float-over installation of offshore structures that include hyperelastic pads and mating part. The hyperelastic pads absorb the loads, whereas the mating part works as guidance between topside and supporting structures during the mating sequence of float-over installation. In this study, the design optimization of an LMU for the float-over installation of floating-type offshore structures is conducted to enhance the performance and to satisfy the requirements defined by classification society regulations. The initial dimensions of the LMU are referred to the dimensions of those used in fixed-type float-over installation because only the location and the number of LMUs are known. The two-parameter Mooney-Rivlin model is adopted to describe the hyperelastic pads under given material parameters. Geometric variables, such as the thickness, height, and width of members, as well as configuration variables, such as the angle and number of members, are defined as design variables and are parameterized. A sampling-based design sensitivity analysis based on latin hypercube sampling method is performed to filter the important design variables. The design optimization problem is formulated to minimize the total mass of the LMU under maximum von Mises stress and reaction force constraints.

Feasibility of Bladder Compression Molded Prepreg as Small Wind Turbine Blade Material (소형 풍력 터빈 블레이드 재료로서 블래더 가압 방식 몰드 성형 프리프레그의 타당성)

  • Yi, Bo-Gun;Seo, Seong-Won;Song, Myung-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.33 no.2
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    • pp.95-101
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    • 2020
  • The wind turbine blades should be designed to possess a high stiffness and should be fabricated with a light and high strength material because they serve under extreme combination of lift and drag forces, converting kinetic energy of wind into shaft work. The goal of this study is to understand the basic knowledge required to curtail the process time consumed during the construction of small wind turbine blades using carbon fiber reinforced polymer (CFRP) prepeg composites. The configuration of turbine rotor was determined using the QBlade freeware program. The fluid dynamics module simulated the loads exerted by the wind of a specific speed, and the stress analysis module predicted the distributions of equivalent von Mises stress for representing the blade structures. It was suggested to modify the shape of test specimen from ASTM D638 to decrease the variance in measured tensile strengths. Then, a series of experiments were performed to confirm that the bladder compression molded CFRP prepreg can provide sufficient strength to small wind turbine blades and decrease the cure time simultaneously.