• Title/Summary/Keyword: 복합 성형

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Flexural Characteristics of Model Composite Deck Fabricated with VARTM (진공성형 제작 모델 복합소재 바닥판의 실험적 휨 거동특성 분석)

  • Lee Sung-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.4 s.70
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    • pp.417-426
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    • 2005
  • Recent days composite bridge dock is gaining attraction due to many advantages such as light weight, high strength, corrosion resistance, and high durability. In this study, composite deck models of hat, box and triangular section type wore fabricated with VARTM Process. For these models, three point flexural tests wore carried out both in strong and weak axis. The experimental results were compared with each other to determine efficient section profile. It has been demonstrated that composite sandwich deck has strong potentials to be used as bridge deck in the new construction and rehabilitation works.

Fabrication, Durability and Structural Characteristics of Composite Bridge Deck of Hollow Section (중공단면 복합소재 교량 바닥판의 제작성, 내구성 및 구조거동평가)

  • Lee Sung-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.18 no.4 s.70
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    • pp.427-434
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    • 2005
  • In this study, to develop composite bridge deck of many advantages such as light weight, high strength, corrosion resistance and high durability, profile design, laminate design and finite element analysis were carried out. In the analysis, 5-girder single span bridge with composite deck was considered. Deflection serviceability, failure criteria and web buckling were evaluated. Composite deck of designed profile was fabricated with pultrusion process. The coupon tests were conducted for the fabricated deck and the results were described.

미세 체적 성형 기술

  • 나경환;한창수;홍순형;이용신
    • Journal of the KSME
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    • v.42 no.6
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    • pp.48-53
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    • 2002
  • 초소형 정밀 부픔의 효율적 생산 방안으로 대두되고 있는 미세 체적 성형 기술에 관하여, 극세선 압출, 미세 복합 성형 기술과 핵심요소 기술인 정밀 위치 결정 기술, 미세 성형 재료 기계적 특성 평가 기술과 이론 해석 기술을 중심으로 국내 연구 현황과 전망을 소개한다.

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A study on structure analysis system for short fiber reinforced plastics (단섬유강화 플라스틱 복합재료 구조해석 기법연구)

  • Youn, Jee-Young;Kim, Sang-Woo;Park, Bong-Hyun;Lee, Seong-Hoon;Kwon, Tai-Hun;Kim, Ki-Tae
    • Composites Research
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    • v.24 no.4
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    • pp.41-47
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    • 2011
  • This paper deals with anisotropic property and structural analysis for short fiber reinforced plastic composites manufactured by the injection molding process. The common approach for modeling this type of material is the consideration of the material as homogenous and isotropic. However, the common isotropy approach often results in unexpected failure. To overcome this, new structure analysis methodology was developed in order to consider fiber orientation effect using injection mold flow analysis and Halpin-Tsai equations for unidirectional composites and taking an orientation average. The numerical predictions are compared to experimental data for tensile specimen. The predicted mechanical properties agree well with experimental data for fiber orientation and weld line effect. The analysis system was also applied to an automobile part. The proposed anisotropic model predicted different mechanical properties by position of the part and different mechanical performance of the part was changed according to injection gate position.

Analytical Prediction of Elastic Properties of Laminated Pultrusion FRP Composite Material (인발성형 적층 FRP 복합소재 재료상수의 해석적 추론)

  • Kang, Jin-Ock;Zureick, Abdul-Hamid
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.10a
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    • pp.17-24
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    • 2002
  • 인발성형 적층 FRP 복합소재의 재료상수는 일반적으로 시편실험을 통해 구해지고 있으나, 본 논문에서는, 실험에서 구한 탄성계수가 부재일 경우를 위해, Micromechanics와 Classical Laminate Theory (CLT)를 이용한 적층 FRP 복합재료의 탄성계수(E/sub L/과 E/sup b//sub L/) 예측모델을 제시하였다 또한 예측모델로부터 구한 값과 실험으로부터 얻은 실측값을 비교하여 그 적정성을 검증하였고, 예측모델의 민감도 및 확률적인 특성을 구성소재 (Constituents)의 재료특성에 근거해 평가하였다.

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Effect of Curing Temperature and Autofrettage Pressure on a Type 3 Cryogenic Propellant Tank (경화온도와 자긴 압력이 Type 3 극저온 추진제 탱크에 미치는 영향 연구)

  • Kang, Sang-Guk;Kim, Myung-Gon;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.19 no.4
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    • pp.31-38
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    • 2006
  • In this study, effects of curing temperature and autofrettage pressure on a Type 3 cryogenic propellant tank, which is composed of composite hoop/helical layers and a metal liner, were investigated by thermo elastic analysis and composite/aluminum ring specimen tests. Temperature field of a Type 3 tank was obtained from solving the heat transfer problem and, in turn, was used as nodal temperature boundary conditions during the elastic analyses for curing temperature and autofrettage pressure effects. As a result, it was shown that the higher curing temperature was, the more residual compressive stress and tensile stress were induced in composites and metal liner, respectively. On the contrary, autofrettage pressure brought the reduction of these residual thermal stresses caused by cryogenic environments to the tank structure. This tradeoff for curing temperature and autofrettage pressure must be considered in the design and manufacturing stages for a Type 3 cryogenic tank.

Development of quick molding composite materials and lightweight parts for automotive applications (고속성형 복합소재 및 수송용 경량부품 개발)

  • Kwon, Yong-Won;Jang, Ho-Yun;Kim, Jin-Hong;Min, Byeong-Hwan;Park, Jong-Seung
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2012.03a
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    • pp.20-20
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    • 2012
  • 최근, 수송기기 분야는 국제 환경규제 강화에 따른 CO2 절감, 연비향상, 경량화를 위한 기술적 수요가 증대되고 있으며, 그린카, 그린선박 등 친환경 수송기기에 대한 연구가 활발히 진행되고 있다. 하지만, 기존의 금속소재가 가지는 경량화의 한계를 극복하기 위해서는 CFRP, GFRP 등 금속대체 복합소재를 적용한 수송용 경량부품 개발에 대한 필요성이 요구되고 있다. 복합소재는 섬유사이에서 응력을 전달하는 기지(Matrix)와 하중을 전달하는 섬유(Fiber)의 종류와 양 및 적층 각도에 따라 수송용 부품에 적합한 기계적 특성을 얻을 수 있고, 높은 비강도와 비강성의 값을 갖게 되어 경량화가 용이한 장점이 있다. 반면, 섬유재의 종류, 성형방법, 경화온도 등에 따라 물리적 특성에 큰 변화가 발생하며, 수지의 경화조건에 따라 성형시간이 많이 소요되는 단점을 가지고 있다. 따라서, 본 연구에서는 자동차, 선박, 항공기, 철도차량 등 각종 수송기기의 경량화를 목적으로 생산성 향상 및 성형시간 절감을 위해 열가소성 수지, 저온속경화 수지를 적용하여, 경화 시간을 단축시키고, 3D-fabric 및 다층구조 직물을 Vacuum Infusion 공법으로 성형하여, 기존의 섬유재 적층시 소요되는 작업 공정을 간소화 할 수 있도록, 고속성형 복합소재를 적용한 수송용 경량부품 개발에 관한 연구를 수행하였다.

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Papers : Simultaneous Monitoring of Strain and Temperature During and After Cure of Unsymmetric Cross - ply Composite Laminate Using Fiber Optic Sensors (논문 : 비대칭 직교적층 복합재료 적층판의 성형시 및 성형후 광섬유 센서를 이용한 변형률 및 온도의 동시 모니터링)

  • Gang,Hyeon-Gyu;Gang,Dong-Hun;Hong,Chang-Seon;Kim,Cheon-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.1
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    • pp.49-55
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    • 2002
  • In this paper, we present the simulation monitoring of strain and temperature during and after the cure of unsymmetric composite laminate using fiber optic sensors. Fiber Bragg grating/extrinsic Fabry-Perot interferometric (FBG/EFPI) hybrid sensors are used to measure those measurands. The characteristic matrix of the sensor is analytically derived and measurements can be done without sensor calibration. A wavelength-swept fiber laser is utilised as a lighr source. Two FBG/EFPI sensors are embedded in a graphite/epoxy unsymmetric cross-ply composite laminate in different directions and different locations. We perform a real time monitoring of fabrication strains and temperatures at two points of the composite laminate during cure process in an autoclave. Also, the thermal strains and temperatures of the fabricated laminate are measured in a thermal chamber. Through these experiments, we can provide a basis for the efficient smart processing of composite and know the thermal behavior of unsymmetric cross-ply composite laminate.

A Study on the Effect of Fiber Orientation on Impact Strength and Thermal Expansion Behavior of Carbon Fiber Reinforced PA6/PPO Composites (탄소섬유 강화 PA6/PPO 복합재료의 섬유 배향에 따른 충격강도 및 열팽창 거동에 관한 연구)

  • Won, Hee-Jeong;Seong, Dong-Gi;Lee, Jin-Woo;Um, Moon-Kwang
    • Composites Research
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    • v.27 no.2
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    • pp.52-58
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    • 2014
  • Short fiber reinforced composites manufactured by injection molding have diverse fiber orientations variable with measuring positions even in the same specimen, which is caused by the flow induced fiber orientation. Fiber orientations considerably affect the mechanical and thermal properties of final composite products. In this study, fiber orientation of injection molded carbon fiber reinforced PA6/PPO composite was measured at several points of the specimen by optical microscopy analysis and the corresponding izod impact strength, coefficients of thermal expansion (CTE) were also measured to investigate the influence of local fiber orientation on the mechanical and thermal properties. Izod impact strength where fiber was perpendicular to the direction of crack propagation was higher than where fiber was parallel to the direction, which could be explained be the impact resistance reinforcing mechanism by fiber orientation. CTE was also lower where fiber was parallel to the measurement direction of CTE than where fiber was perpendicular to the direction, which could be also explained by the dimensional stability mechanism by fiber orientation.

Development of Continuous SiC Fiber Reinforced Magnesium Composites Using Liquid Pressing Process (액상가압성형 공정을 이용한 SiC 연속섬유 강화 마그네슘 복합재료 개발)

  • Cho, Seungchan;Lee, Donghyun;Lee, Young-Hwan;Shin, Sangmin;Ko, Sungmin;Kim, Junghwan;Kim, Yangdo;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
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    • v.33 no.5
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    • pp.247-250
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    • 2020
  • In this study, the possibility of manufacturing a magnesium (Mg) composites reinforced with continuous silicon carbide (SiC) fibers was examined using a liquid pressing process. We fabricated uniformly dispersed SiC fiberAZ91 composites using a liquid phase pressing process. Furthermore, the precipitates were controlled through heat treatment. As a continuous Mg2Si phase was formed at the interface between the SiC fiber and the AZ91 matrix alloy, the interfacial bonding strength was improved. The tensile strength at room temperature of the prepared composite was 479 MPa, showing excellent mechanical properties.