• Title/Summary/Keyword: 복합 성형

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Development of Vacuum-Press Curing Equipment for the Substitution of Autoclave (오토클레이브 성형공정을 대체할 수 있는 진공가압식 성형장치 개발)

  • 박희관;윤영기;윤희석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.39-42
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    • 2001
  • This paper addresses the development of VP curing equipment for the substitution of autoclave which has several limits in application. This equipment adopt vacuuming and pressurizing processes similarly to the autoclave, but has flexible pressurizing and movable system. The experiments were pursued to determine and to compare specific properties of the specimens produced by three kinds of processes; autoclave, hotpress, and VP. The results show that the VP curing equipment can produce the useful composite material with a little inferior quality to the autoclave, but better than the hotpress. Considering the movability of VP curing equipment, it can be expanded its application to the areas of composite patch-repaired structure in large objects.

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Failure Mode and Strength of Unidirectional Composite Single Lap Bonded Joints I. Experiments (일방향 복합재료 Single Lap접합 조인트의 파손 모드 및 강도 I. 실험)

  • Kim Kwang-Soo;Yoo Jae-Seok;An Jae-Mo;Jang Young-Soon
    • Composites Research
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    • v.17 no.6
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    • pp.14-21
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    • 2004
  • Failure process, mode and strength of unidirectional composite single lap bonded joints were investigated experimentally with respect to bonding methods, those are, co-curing with and without adhesive and secondary bonding. The co-cured joint specimens without adhesive had the largest failure strength. Progressive failures along the adhesive layer occurred in the secondary bonded specimens. In the co-cured specimens with adhesive film which had better material strength and adhesion performance, delamination failure occurred and the joint strengths were less than those of secondary bonded specimens. Delamination failure did not occur in the secondary bonded specimens because of earlier crack growth and progressive failure in the adhesive layer. Therefore, failure strength of composite bonded Joints were not always proportionate to material strength and adhesion performance of the adhesive due to the weakness of delamination in composite materials. The effects of surface roughness, bondline thickness and fillets were also studied on secondary bonded specimens.

A study on the properties of the carbon long-fiber-reinforced thermoplastic composite material using LFT-D method (LFT-D공법을 이용한 탄소 장섬유 강화 열가소성 복합재의 특성에 관한 연구)

  • Park, Myung-Kyu;Park, Si-Woo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.5
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    • pp.80-85
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    • 2016
  • Carbon fiber-reinforced composite materials have been widely used in various industrial fields, but there are limits to increasing their strength and stiffness, because of the short-length fibers that are impregnated in them. In this study, a lab-scale small extruder system was developed with the capability to perform the carbon fiber impregnation and extrusion process in order to evaluate the properties of long-length carbon fiber reinforced thermoplastic composite materials molded by the LFT-D method. Specimens were made with the small extruder to press-mold long-length carbon fiber composite materials and evaluate their material properties. As a result, it was found that the carbon fiber length, press load and carbon fiber contents have a considerable influence on the strength and stiffness. Additional studies on such factors as the mixing screw design and coating of the carbon fiber are needed in order to improve the mechanical properties of carbon fiber composite materials.

Resin Flow Analysis of RTM Manufacturing Method for Design of Composite Fluid Storage Tank Structure (복합재료 유체 저장 탱크 구조 설계를 위한 RTM 공법 수지 유동 해석)

  • Park, Hyunbum
    • Journal of Aerospace System Engineering
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    • v.13 no.1
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    • pp.69-76
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    • 2019
  • In this study, resin flow analysis of resin transfer moulding (RTM) method was performed for mould design of composite structure. The target composite structure was a tank used for fluid storage. Natural c fiber composite was adopted for composite structural design of the fluid storage tank. RTM was adopted for manufacturing of the tank using natural fiber composites. Resin flow analysis was performed to find the proper RTM conditions of the tank. The resin flow analysis was performed using the commercial FEM flow simulation software. After repeated analysis while changing the location of resin inlet and outlet, the proper resin filling time and pattern were found.

Study for Predicting Mechanical Properties Depending on Fiber Orientation in Injection Molded Short-Fiber-Reinforced Plastic Parts (단섬유보강 플라스틱 사풀성형제품의 섬유방향성에 따른 기계적성질 예)

  • 권태헌
    • The Korean Journal of Rheology
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    • v.8 no.2
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    • pp.78-91
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    • 1996
  • 단섬유 보강 플라스틱 복합재료에 사출성형에서 섬유배향은 금형 충전 공정 중의 유동장에 의해 결정되고 섬유의 배향 상태는 역으로 유동장에 영향을 미친다. 단섬유에 의 한 추가적인 응력을 포함하는 Dinh과 Armstrong의 이방성 구성방정식을 충전유동과 섬유 배향의 연계해석에 도입하였다. 충전유동의 해석은 새로운 압력 지배방정식과 에너지 방정 식을 유한요소법과 유한차분법을 이용하여 풀고 동시에 2차 배향 텐서의 변화방정식을 4차 Runge-kutta 방법으로 풀었다. 섬유의 배향상태를 구한 후에 일방향성 복합재료의 Halpin-Tsai 식과 배향 평균모델을 도입하여 사풀성형품의 이방성 기계적 성질이 예측되었 다. 직사각형 캐비티에서 수치해석결과를 실험결과와 비교하였다. 섬유배향과 유동과의 상호 연계작용을 특히 게이트 근처에서 섬유배향에 영향을 미치며 수치해석 결과는 벽면 근처에 서 유동방향으로 배향하는 shell층을 과대 예측함을 알수 있었는데 이는 배향 텐서 변화 방 정식의 최종근사에서 기인하는 오차로 판단된다. 수정된 복합최종 근사를 바탕으로 예측된 이방성 기계적 성질이 기존의 복합최종 근사에 기초한 예측보다 실험 결과에 정량적으로 보 다 잘 일치하였다.

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나노 전도성 Filler를 이용한 박막 고분자 PTC 특성 연구

  • 강영구;조명호
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2003.10a
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    • pp.351-354
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    • 2003
  • 최근 안전 분야에서 기능성 고분자 재료의 응용분야로서 첨단 전기전도성 고분자복합재료를 이용한 섬유상, 구형, flake 등 각종 형상의 금속, 흑연, carbon black, whisker 등의 전도성 filler를 고분자 matrix에 혼입하여 전도성 고분자를 성형가공하여 복합성형체를 제조하고 electrical hazard를 감소시키기 위한 정전기방지효과, 자기발열체, 전자기파 차폐효과 등의 특성을 나타내는 고분자 성형체상으로 가공된 소재로 화학공장, 산업설비, 각종 제조설비의 제조 공정용 제어, 과전류차단 및 외부 전자기파에 의해 발생되는 이상작동 등을 방지하는 안전시스템 소재용으로서 다양하게 사용되고 있다.(중략)

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Buckling Analysis of Pultruded Members under Axial Compression (축방향 압축력을 받는 인발성형부재의 좌굴해석)

  • Lee, Seung Sik;Back, Sung Yong
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.615-624
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    • 2006
  • In the present paper, an extended composite beam theory that has no restriction on the lay-up and can account for Poisson effect which is significant for composite materials is proposed. Buckling equations for composite thin-walled members which are subjected to axial compression are derived based on the composite beam theory. In order to check the validity of the derived buckling equations, the results of experiments on the flexural-torsional buckling of vinylester/E-glass and polyester/E-glass pultruded T-section members and the flexural buckling of vinylester/E-glass pultruded H-section members are used as numerical examples. The comparison of the analytical results to the experimental and FE analysis results reveals that the proposed buckling equations predict the buckling loads of pultruded members conservatively by about 7%.