• Title/Summary/Keyword: 복합 금형

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Thixoforging Die Design and Process Analysis of Hollow Shape Part with Metal Matrix Composites (중공형 금속복합재료의 Thixoforging 금형설계 및 공정해석)

  • Heo J. C.;Lee S. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.268-271
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    • 2001
  • The die design of the liquid and semi-solid forming process is performed by CAE technology, The die design by the computer simulation has some advantages compared with the conventional method which has been performed by the designer's experiences in trials and emu. The defect zones such as porosity and shrinkage has been predicted by simulation results. The result of the numerical analysis for the proposed casting condition shows the characteristics of thixotropic flow, and was used to determine the geometry of the gating system and die cavity. The optimized production conditions were also proposed by result of computer aided engineering.

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Shape Design of Initial Section for Non-circular Shaped Mold Spring (비원형 단면을 갖는 금형스프링의 단면설계)

  • Lee, Hyoungwook;Choi, Hwaryong
    • Journal of Institute of Convergence Technology
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    • v.1 no.1
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    • pp.24-28
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    • 2011
  • The purposes of this study are predictions of the changes in the section geometry and determination of the initial cross section so that opposite side in height direction is exactly parallel after coiling process. Finite element analysis is carried out for the calculation of the sectional changes for mold spring item. Analysis results reveal that the slope of the top and bottom sides varies in the range of 5 to 8 degrees and the amount depends on the dimension of the outer diameter. The slopes of the sides should be defined first among design variables.

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Fabrication Process and Impact Characteristic Analysis of Metal Matrix Composite for Electronic Packaging Application (전자패키징용 금속복합재료의 제조공정 해석 및 충격특성평가)

  • 정성욱;정창규;남현욱;한경섭
    • Composites Research
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    • v.15 no.1
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    • pp.32-40
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    • 2002
  • This study developed fabrication process of $SiC_p/Al$ metal matrix composites as electronic packaging materials by squeeze casting method. The $SiC_p$ preform were fabricated in newly designed preform mold using about 0.8 % of inorganic binder(SiO$_2$) and 5 vol.% of $Al_2O_3$fiber. To infiltrate the molten metal into the preform, fabrication condition such as the temperature and the pressure were selected. Applying the fabrication conditions, heat transfer analysis were preformed using finite element method and thus analyzed the temperature distribution and cooling characteristic during the squeeze casting. For the fabricated composites, impact toughness and thermal expansion coefficient were measured. The metal matrix composites developed in this study have 0.2~0.3 J impact toughness, $8~10 ppm/^{\circ}C$ thermal expansion coefficient and $2.9~3.0g/cm^3$density which is appropriate properties for electronic packaging application.

Moisture Absorption and Strengths of Composite Skins cured on the Close Heated Mold (폐쇄형 가열 금형에서 경화된 복합재 외피의 수분흡수 및 강도특성)

  • Kyung-Su Kim;Hyeon-Seok Choe;Byeong-Su Kwak;Jin-Hwe Kweon
    • Composites Research
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    • v.37 no.2
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    • pp.126-131
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    • 2024
  • The moisture absorption rate and structural strength changes of oven-cured composite skin based on closed molds were studied. Moisture absorption was performed on specimens with and without filler applied. The specimens were exposed to moisture for up to 231 days. Tensile and compression tests were conducted with and without filler application. As a result of the test, the moisture absorption rates of the tensile and compressive specimens without filler were 2.4 and 0.3% higher, respectively, than those with the filler applied. The tensile and compressive strengths of the specimen without filler applied were average 305 MPa and 139 MPa, respectively, and the tensile and compressive strengths of the specimen with filler applied were 313 MPa and 166 MPa, respectively, appeared high.

몰드 금형 제작용 전주니켈도금 응력 및 경도 제어 연구

  • Lee, Sang-Yeol;Kim, Man;Lee, Ju-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.170.2-170.2
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    • 2016
  • 전주기술은 전기도금을 이용하여 몰드 위에 도금한 후 도금층만을 분리하여 부품을 만들거나 정밀한 형상의 표면을 복제하려는 금속 성형공정의 하나이다. 최근 고분자소재용 미소금형 제조에 전주기실의 응용이 확대되면서 니켈뿐만 아니라 니켈합금전주에까지 관심이 고조되고 있으며 니켈합금전주는 합금피막의 요구조건에 따라 Co, Fe, Mn, W, P 등 다양한 원소를 합금원소로 선택가능하다는 장점이 있다. 그러나 국내 전주기술은 설파민산 니켈을 중심으로 활발히 진행되어 왔으나, 니켈합금 전주에 대한 연구는 미비한 상태다. 이는 전주 기술이 전류밀도, 도금액 조성, pH, 온도 교반조건 등과 관련된 복합기술로서 최적의 피막 제조를 위해서는 도금액 개발과 함께 적잘한 전주장비 개발이 병행되어야 하는 복잡한 작업이기 때문이다. 본 연구에서는 몰드금형 제작용 전주니켈도금액을 제작하기 위해 고경도, 저응력의 이원계 NiX 도금액을 제조에 대한 내용을 다루었다.

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A development of double-moving system for composite die using multi-axis shuttle unit in the sheet metal forming (판재성형 가공에서의 다축 단동 유닛을 이용한 복합금형용 Double-moving System 개발)

  • Kim, Dong-wook;Choi, Kyu-Kwang
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.39-43
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    • 2016
  • Most of automobile parts manufactured through sheet metal forming are mass-produced by using press mold. In recent years, automation and speeding up of press lines have been expanding to maximize product productivity using a press die. The proportion of the moving time in the press line is high, and therefore requires high-speed and automated equipment for the moving process. In this paper, to provide the double-moving system can be the moving time reduction and increased productivity. Developed transport system consists of the material supply, the material feeding device and the PLC controller and the devices are positioned between each of the pressing process. In this paper, the double-moving system including developed units using a multi-axial single-acting through this reduced the C/T(cycle time) and improved the productivity.

A study on the fabrication of lightweight composite materials for heat dissipation using CNT and Al powder with injection molding for vehicle (사출성형을 통한 CNT 및 Al Powder를 이용한 방열 및 차량용 경량 복합재료 제작 연구)

  • Leem, Byoung-Ill;Yun, Jae-Woong
    • Design & Manufacturing
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    • v.13 no.3
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    • pp.24-28
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    • 2019
  • In this study, a study was carried out that could effectively produce a heat dissipation effect on plastic materials. Using carbon nanotube (CNT), aluminum powder and plastic, the material properties were tested in 2 cases of compounding ratio. The test sample mold was designed and constructed prior to the experiment. The experiments include tensile strength, elongation rate, flexural strength, flexural elasticity rate, eye-jaw impact strength, gravity and thermal conductivity. Results from 60% and 70% mixture of aluminium to plastic were tested, and a 10% less combined result was a relatively good property. For research purposes, the heat dissipation effect and light weighting obtained a good measure when the combined amount of Al was 60%.