• Title/Summary/Keyword: 복합재 격자 구조체

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Development and Evaluation of Large Scale Composite Lattice Structures (대형 복합재 격자구조체 개발 및 평가)

  • Kim, Donggeon;Doh, Youngdae;Kim, Gensang;Kim, Myungjoo;Lee, Sangwoo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.25 no.6
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    • pp.74-86
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    • 2021
  • The composite lattice structure is a structure that supports the required load with the minimum weight and thickness. Composite lattice structure is manufactured by the filament winding process using impregnating high-strength carbon fiber with an epoxy resin. Filament winding process can laminate and manufacture only structurally necessary parts, composite lattice structure can be applied to aircraft fuselages, satellite and launch vehicles, and guided weapons to maximize weight reduction. In this paper, the development and evaluation of the composite lattice structure corresponding to the entire process from design, analysis, fabrication, and evaluation of large-scale cylindrical and conical composites lattice structure were performed. To be applicable to actual projectiles and guided weapons, we developed a cylindrical lattice structure with a diameter of 2,600 mm and a length of 2,000 mm, and a conical lattice structure with an upper diameter of 1,300 mm, a lower diameter of 2,500 mm, and a length of 900 mm. The performance of the developed composite lattice structure was evaluated through a load test.

Study on Evaluation Method of Structural Integrity of Cylindrical Composite Lattice Structures (원통형 복합재 격자구조체의 구조안전성 평가 기법 연구)

  • Im, Jae-Moon;Kang, Seung-Gu;Shin, Kwang-Bok;Lee, Sang-Woo
    • Composites Research
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    • v.30 no.6
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    • pp.338-342
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    • 2017
  • In this paper, evaluation method of structural integrity of cylindrical composite lattice structures was conducted. A finite element analysis was used to evaluate the structural integrity of composite lattice structures. In order to verify the optimal finite element in the evaluation of the structural integrity, finite element models for cylindrical composite lattice structure were generated using beam, shell and solid elements. The results of the finite element analyses with the shell and solid element models showed a good agreement. However, considerable differences were found between the beam element model and the shell and solid models. This occurred because the beam element does not take into account the degradation of the mechanical properties of the non-intersection parts of cylindrical composite lattice structures. It was found that the finite element analysis of evaluation of structural integrity for cylindrical composite lattice structures have to use solid element.

Manufacturing Processes of Cylindrical Composite Lattice Structures using Filament Winding Method (필라멘트 와인딩 공법을 이용한 원통형 복합재 격자구조체 제작 공정)

  • Im, Jaemoon;Shin, Kwangbok;Lee, Sangwoo;Son, Johwa
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.835-837
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    • 2017
  • In this paper, manufacturing processes of cylindrical composite lattice structures using filament winding method was described. Cylindrical composite lattice structures were manufactured in accordance with four major steps. Silicon mold of lattice shape was installed on mandrel and then continuous fiber was wound on silicon mold. After winding process, in order to ensure the same thickness for all regions, compression process was done for its intersection parts. Finally, the composite lattice structure was demoulded after curing in oven. It was found that the manufactured cylindrical composites lattice structure had 2.4% of dimensional error compared to the design requirements.

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Study on Evaluation Method of Structural Integrity for Cone-Type Composite Lattice Structures with Hexagonal Cell (육각 격자구조를 갖는 콘형 복합재 격자구조체의 구조안전성 평가 기법 연구)

  • Im, Jae-Moon;Kang, Seung-Gu;Shin, Kwang-Bok;Lee, Sang-Woo
    • Composites Research
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    • v.31 no.4
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    • pp.156-160
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    • 2018
  • In this paper, evaluation method of structural integrity for cone-type composite lattice structures with hexagonal cell was conducted. A finite element analysis was used to evaluate the structural integrity of cone-type composite lattice structure. The finite element model for evaluation of structural integrity was generated using solid element. In order to consider the difference in mechanical properties between intersection and non-intersection part, the mechanical properties were applied considering the fiber volume fraction of each part. Compression test of cone-type composite lattice structure were conducted for verification of evaluation method of structural integrity. The analysis result showed 2% errors in displacement and good agreement with test result.

Verification of Finite Element Model for Composite Lattice Structures through Natural Frequency Test (고유진동수 시험을 통한 복합재 격자구조체의 유한요소모델 검증)

  • Im, Jaemoon;Shin, Kwangbok;Lee, Sangwoo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.832-834
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    • 2017
  • In this paper, the finite element models for composite lattice structures were verified through natural frequency test. Finite element models of composite lattice structure were generated using beam, shell and solid element. Natural frequencies were measured using impact test method under free-boundary condition. The natural frequencies of finite element analysis for shell and solid element showed a good agreement with experimental results. But beam element did not show a good agreement with experimental results, because beam element could not consider the degradation of mechanical properties of non-intersection parts for composite lattice structure.

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Compression Test of Subelement and Tension Test of Hoop Ring for Stiffness Evaluation of Conical Composite Lattice Structures (콘형 복합재 격자 구조의 강성 평가를 위한 Subelement의 압축 시험 및 후프 링의 인장 시험)

  • Jeon, Min-Hyeok;Kong, Seung-Taek;No, Hae-Ri;Kim, In-Gul;Lee, Sang-Woo
    • Composites Research
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    • v.33 no.3
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    • pp.169-175
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    • 2020
  • The compression and tension test were performed to evaluate the stiffnesses of the conical composite lattice structures and results of test were compared with finite element analysis results. Because of difficulty to perform simple tension and compression test due to conical shape, suitable specimens and jig for test were made. Subelements extracted from the structure were prepared for compression test. Compression test of subelement was performed and compressive strains in fiber direction were measured. Compressive stiffness of the helical rib was verified by finite element analysis results. For stiffness of hoop rib, hoop ring specimens were extracted from the structure. Tension test of hoop ring specimen was performed to apply bending deformation to hoop rib. Stiffness of hoop rib was verified by finite element model considering various fiber volume fraction in thickness direction.

An Experimental Study on the Characteristics of a Composite Structure of Lattice Girder and Shotcrete (격자지보와 숏크리트 복합구조체의 특성 실험 연구)

  • Mun, Hong-Deuk;Baek, Yeong-Sik;Bae, Gyu-Jin
    • Geotechnical Engineering
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    • v.13 no.2
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    • pp.155-168
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    • 1997
  • Lattice girder is a new steel support developed in Europe for the replacement of an existing H-shaped steel set, which is installed after tunnel excavation. Lattice girder has the following several advantages : 1. Lattice girder minimizes the amount of shotcrete shadow which happens to occur behind a steel support. 2. A triangular shape of lattice girder makes shotcrete placed efficiently. 3. Lattice girder provides a good bond strength for shotcrete, which makes the composite structure of lattice girder and shotcrete behave monolithic, and therefore, the rock load can be supported effectively by the lattice girder system, This paper presents the results from a model wall test, a strength test for shotcrete shot on the model wall and a strength test for the bond between lattice girder and shotcrete. These tests proved that lattice-girder system is superior to H-shaped steel-set system concerning the shotcrete rebound rate, the developed shotcrete strength and the adhesion characteristics.

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A Study on Radiation Shielding for Grid-stiffened Multi-Functional Composite Structures (격자-강화된 다기능 복합재 구조체의 방사차폐에 관한 연구)

  • Jang, Tae Seong;Rhee, Juhun;Seo, Hyun-Suk;Hyun, Bum-Seok;Kim, Taig Young;Seo, Jung Ki
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.8
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    • pp.629-639
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    • 2014
  • This paper deals with an alternative multi-functional structures by using grid-stiffened composite structure with excellent bending stiffness and lightweight characteristics which is capable of easy embedding of electrical/electronic circuitry into structure. The enhancement of thermal conduction capability is made by the application of pitch-based carbon fiber. The lightweight radiation spot shielding technique is also proposed for multi-functional structures without conventional housing and the effectiveness of selective radiation shielding is validated through the proton irradiation test.

The Effect of the Fiber Volume Fraction Non-uniformity and Resin Rich Layer on the Rib Stiffness Behavior of Composite Lattice Structures (섬유체적비 불균일 및 수지응집층이 복합재 격자 구조체 리브의 강성도 거동에 미치는 영향)

  • Kang, Min-Song;Jeon, Min-Hyeok;Kim, In-Gul;Kim, Mun-Guk;Go, Eun-Su;Lee, Sang-Woo
    • Composites Research
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    • v.31 no.4
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    • pp.161-170
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    • 2018
  • Cylindrical composite lattice structures are manufactured by filament winding process. The fiber volume fraction non-uniformity and resin rich layers that can occur in the manufacturing process affect the stiffness and strength of the structure. Through the cross-section examination of the hoop and helical ribs, which are major elements of the composite lattice structure, we observed the fiber volume fraction non-uniformity and resin rich layers. Based on the results of the cross-section examination, the stiffness of the ribs was analyzed through the experimental and theoretical approaches. The results show that the fiber volume fraction non-uniformity and resin rich layers have an obvious influence on the rib stiffness of composite lattice structure.

Compression and Bending Test for the Stiffness of Composite Lattice Subelement (복합재 격자 구조의 강성 평가를 위한 Subelement의 압축, 굽힘 시험)

  • Jeon, Min-Hyeok;Kang, Min-Song;Kim, In-Gul;Kim, Mun-Guk;Go, Eun-Su;Lee, Sang-Woo
    • Composites Research
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    • v.30 no.6
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    • pp.331-337
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    • 2017
  • The composite lattice structures have advantages of high specific stiffness and strength and are mainly applied to the structures of launch vehicles that carry the compressive load. However, since these structures are manufactured by filament winding technology, there are some defects and voids found in the knots. For these reasons, the stiffness and strength of the lattice structures have to be compared with finite element model for predicting design load. But, the full scale test is difficult because time and space are limited and the shape of structure is complex, and hence the simple and reliable test methods for examination of stiffness are needed. In this paper, subelements of composite lattice structures were prepared and compressive and bending test were conducted for examination of stiffness of helical and hoop rib. Test methods for subelements of composite lattice structures that has curved and twisted shape were supposed and compared with finite element analysis results.