• Title/Summary/Keyword: 복합재료 접합 조인트

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A Study on the Shear Impact Characteristics of Adhesively Bonded Tubular Joints (접착 조인트의 전단 충격특성에 관한 연구)

  • Kim, Yong-Ha;Park, Sang-Kun;Kim, Dong-Ok;Ryu, Yong-Moon;Cheon, Seong-Sik
    • Composites Research
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    • v.25 no.1
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    • pp.14-18
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    • 2012
  • The structural adhesives have the advantage of improving automobile performances and are being applied to joining light weight materials like aluminium and composite. In order to characterize the impact behavior of structural adhesive, instrumented impact tests were performed with respect to pin-ring adhesively bonded joint specimens. Also dynamic FE analysis was carried out using LS-DYNA to compare the results with experiments.

Evaluation of Cryogenic Performance of Adhesives Using Composite-Aluminum Double Lap Joints (복합재-알루미늄 양면겹치기 조인트를 이용한 접착제의 극저온 물성 평가)

  • Kang, Sang-Guk;Kim, Myung-Gon;Kong, Cheol-Won;Kim, Chun-Gon
    • Composites Research
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    • v.19 no.4
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    • pp.23-30
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    • 2006
  • In the development of a cryogenic propellant tank, the proper selection of adhesives to bond composite and metal liner is important for the safety of operation. In this study, 3 types of adhesives were tested for the ability to bond CFRP composites developed for cryogenic use and aluminum alloy (Al 6061-T6) for lining the tank using double-lap joint specimens. The double-lap joint specimens were tested inside an environmental chamber at room temperature and cryogenic temperature ($-150^{\circ}C$) respectively to compare the bond strength of each adhesive and fracture characteristics. The material properties with temperature of component materials of double-lap joints were measured. In addition, ABAQUS was used for the purpose of analyzing the experimental results.

Experimental Debonding Failure Behaviors of Composite Skin-Stiffener Bonded Specimens (복합재료 스킨-보강재 접합 시편의 파손 특성에 대한 시험 연구)

  • Kim, Kwang-Soo;An, Jae-Mo;Jang, Young-Soon;Yi, Yeong-Moo
    • Composites Research
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    • v.20 no.6
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    • pp.8-14
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    • 2007
  • Debonding failure characteristics of the composite skin-stiffener specimens were experimentally investigated. The influences of bonding methods, types of stiffener shape and various secondary bonding parameters were evaluated. Present test results combined with the previous test results[1] showed that the failure displacement of the skin-stiffener specimens well evaluates the skin-stiffener debonding failure strength of the composite stiffened panels. The specimens with an open type stiffener had lower bending stiffness and larger failure displacement than those with a closed type stiffener. Secondary bonding and co-curing with adhesive had better failure strength than co-curing without adhesive film. Secondary bonded specimens failed by adhesive failure and co-cured specimens failed by delamination failure. As the bondline thickness was thinner, the skin-stiffener specimens had higher failure strength. The fillets had no influence on failure strength of the specimens. The influence of the surface roughness was shown according to types of stiffener shape.

Prediction for Fatigue Life of Composite Ply-overlap Joint Structures (복합재 플라이 오버랩 조인트 구조의 피로 수명 예측)

  • Yeju Lee;Hiyeop Kim;Jungsun Park
    • Journal of Aerospace System Engineering
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    • v.17 no.2
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    • pp.62-70
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    • 2023
  • We proposed a technique for predicting Stress-Life (S-N) curve or fatigue life using geometric features of a ply-overlap joint structure in which plies of two composite materials are partially or wholly laminated and bonded. Geometric features that could affect fatigue properties of a structure were selected as variables. By analyzing relationships between geometric variables and material constants of the Epaarachchi-Clausen model, a fatigue model for composites, relational expressions of these two factors were proposed. To verify the prediction accuracy of the proposed method, fatigue life of a CFRP/GFRP ply-overlap joint was predicted. Predicted life and life obtained by test data-based model were compared to actual life. High prediction accuracy was confirmed by calculating the coefficient of determination of the predicted S-N curve.

End-Shape Effect for Stress Concentration Reduction of Composite Single-Lap Bonded Joint (끝단형상에 따른 복합소재 단일겹치기 체결부의 응력집중 저감에 관한 연구)

  • Kim, Jung-Seok;Hwang, Jae-Yeon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.3
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    • pp.333-340
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    • 2011
  • We evaluated the stress-reduction effect for different shapes of a composite adherend with or without a spew fillet. Six different single-lap joint specimens were modeled and assessed using nonlinear finite element analysis. Moreover, we investigated the effect of the stiffness ratio of the adherend and adhesive. The single-lap joint with normal tapering had the highest stress values, and the single-lap joint with reverse tapering and a spew fillet had the lowest stress values. The composite adherends with higher stiffness had lower stress values, and the adhesives with lower stiffness had lower stress values.

Failure Prediction of Composite Single Lap Bonded Joints (복합재료 Single Lap 접합 조인트의 파손 예측)

  • Kim Kwang-Soo;Jang Young-Soon;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.73-77
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    • 2004
  • Failure predictions of composite single-lap bonded joints were performed considering both of composite adherend failure and bondline failure. An elastic-perfectly plastic model of adhesive and a delamination failure criterion are used. The failure prediction results such as failure mode and strength have very good agreements with the test results of joint specimens with various bonding methods and parameters. The influence of variations in the effective strength (that is, adhesion performance) and plastic behavior of adhesive on the failure characteristics of composite bonded joints are investigated numerically. The numerical results show that optimal joint strength is archived when adhesive and delamination failure occur in the same time.

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Fracture Characteristics Unidirectional Composite Single-Lap Bonded Joints (일방향 복합재료 single-lap 접합 조인트의 파괴 특성)

  • Kim Kwang-Soo;Yoo Jae-Seok;Jang Young-Soo;Yi Yeong-Moo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.04a
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    • pp.232-236
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    • 2004
  • The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

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A study of FRP bonded Double lap joints of Tensile and bonded joint Characteristic (FRP 본딩한 복합재료의 인장을 받는 Double Lap 조인트의 음력과 접합 조인트의 특성)

  • 손충열;김익태;최재원;이강수
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.47-52
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    • 2000
  • F.R.P specimens were made by mixture CM(chopped mat) 450-104 matrix & RC(roving clothes)570-100 Roving, the mixture ratio Resin: hardener (92:8) for tensile test. It was also made of plates by hand lay-up method and was been cured for 24 hours and then was cut tensile specimens in accordance with ASTM D638 Type 3. Knowing exact behavior of bonded area's stress and strain when the tensile test was going on, the test specimens were made of 2 plies laminae of F.R.P in each for supporting cut part in middle of specimen length. And in middle part also were covered of F.R.P plies of 1/2, 2/3 length of specimen in each as well. Also we consider shear stress in adhered area. This study reveals that as plys length is more longer, rupture stress grows remarkably larger.

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A Study on the Strength and Failure Mode of Co-cured Composite Joints (동시경화법으로 제조된 복합재료 조인트의 강도 및 파괴모드 연구)

  • Choi, Jin-Ho;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.3
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    • pp.385-392
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    • 1997
  • The joint design and manufacture of the composite structure have become an important research area because the structural efficiency of the composite structure is often determined by its joint not by its basic structure. The co-cured joint is an efficient joint technique because both curing and jointing for composite structures are achieved simultaneously. In this paper, the torque capacities of the co-cured tubular lap joint with and without knurling of the pyamid type were experimentally measure. From the experimental resuts, it was found that the excess resin played a role as an adhesive in the co-cured tubular lap joint whose steel adherends were not knurled. Also, it was found that the torque capacity of the co-cured joint was increased as the knurling size of the pyramid type on the surface of the steel adherend was increased.

A Study on the Strength Evaluation and Defect Detection Capability of Adhesive Joint with CNTs (CNT를 첨가한 접착조인트의 결함탐지능 및 강도 평가에 관한 연구)

  • Kim, Tae-Hyeong;Kim, Cheol-Hwan;Choi, Jin-Ho
    • Composites Research
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    • v.31 no.4
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    • pp.151-155
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    • 2018
  • Mechanical joint and adhesive joint are two typical joining methods for structures. The adhesive joints distribute the load over a larger area than mechanical joints and have excellent fatigue properties. However, the strength of adhesive joint greatly depends on the environmental conditions and the skill of the operator. Therefore, there is a need for techniques to evaluate the quality of the adhesive joints. The electric resistance method is a very promising technique for detecting defects by measuring the electrical resistance of an adhesive joint in which CNTs are dispersed in an adhesive. In this study, Aluminium-Aluminium adhesive single lap joint specimens were fabricated by using the adhesive dispersing CNTs using a sonicator and a 3-roll mill, and the static strengths and defect detection capabilities of the joints using the electrical resistance method were evaluated according to the CNTs content.