• Journal of Aerospace System Engineering
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• v.17 no.2
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• pp.71-77
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• 2023

Liquid Composite Molding (LCM), an Out of Autoclave (OoA) composite manufacturing process, has big advantages when making large and complex structures of airplanes. Since the importance of LCM process is increasing, FAA has suggested recommended guidance and criteria for the development of material and process specifications for LCM materials and process. The importance of LCM process is also raised by domestic composite material suppliers and OEM. This study suggested structures of material specifications and process specification of LCM materials. Material qualification method for LCM process and material was also developed in this study.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.35 no.5
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• pp.446-451
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• 2007

Since the introduction of advanced composite materials for use in aircraft, the material qualification has been a costly burden to the small airframe manufacturer. For each manufacturer, extensive qualification testing has often been performed to develop the base material properties and allowables at operating environmental conditions, regardless of whether this material system had been previously certificated by other manufacturers. In recent years, NASA, industry, and the FAA have worked together to develop a cost-effective method of qualifying composite material systems by the sharing of a central material qualification database. In this paper, the new methodology of composite material qualification is presented and material allowable of 350°F carbon fiber/epoxy composite material produced domestically is determined with this methodology.

• Composites Research
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• v.36 no.3
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• pp.193-198
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• 2023

Currently, there are many discussions about composite materials and 3D printed composite material to weight reduction of ships. A test was conducted to confirm the applicability of the 3D printed composite material to ships and offshore structures by linking the 3D printing technology with excellent productivity and the composite material with corrosion resistance and lightweight characteristics in salt water environments. In order to apply the 3D printed composite material used in this paper to ships and offshore structures, the temperature environmental effects that can be exposed in the marine environment should be considered. Therefore, the tensile test was conducted with specimen of Carbon + Onyx, Carbon + Nylon, HSHT glass + Onyx, HSHT glass + Nylon material in low temperature (-50℃), room temperature (20℃), and high temperature (50℃) environments that can be exposed to the marine environment. As a result of the tensile test, the carbon + onyx specimen showed the highest tensile strength and the HSHT glass + onyx specimen showed the highest tensile strain. In addition, by analyzing the tested specimens, the failure mode of the 3D printed composite material specimens exposed to various temperature environments was analyzed.

• Composites Research
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• v.15 no.5
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• pp.1-6
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• 2002

When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study. AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

• Journal of the Korean Society of Hazard Mitigation
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• v.4 no.2 s.13
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• pp.35-45
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• 2004

Recently, the composite material becomes more popular and its usage is kept expanding from aerospace to civil structures such as bridge decks and irrigation and drainage pipes. The major cause for the popularity can be found in its high strength, light, and excellent anticorrosive properties. Nevertheless the methods to accurately predict and analyze its structural behavior are extremely limited. This has been the major reason circumventing more prevalent use of the composite materials in civil structures. This study is a pre-study to develop the analyzing models for accurate prediction of the composite material structures. Thus, various tests were performed for GFRP pipes to estimate material characteristics of GFRP in this study. And stress-strain relation of GFRP was suggested as a bilinear relation.

• Composites Research
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• v.16 no.1
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• pp.42-49
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• 2003

Brittle matrix composites often have interfacial debonding between the fiber and matrix which may lead to strength and stiffness degradation. The effect of interfacial debonding and fiber volume fraction on the mechanical properties of composite material were studied by using finite element method. Firstly, the modelling of fiber and matrix constituting the composite material was simplified under some assumptions. Traction and displacement continuity conditions were imposed along the boundary of adjacent representative volume elements. In order to obtain the effective material properties of composite material, stiffness constants were inverted. Numerical values of longitudinal moduli in case of perfect bonding were compared with theoretical values obtained by rule of mixtures and yielded consistency. Material properties of composite with large debonding an81e were found to decrease even though the fiber volume fraction increased.

• Composites Research
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• v.16 no.5
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• pp.39-44
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• 2003

Embedding viscoelastic-damping materials into composites can greatly increase the damping properties of composite structures. Usually viscoelastic-damping materials behave isotropically so that their damping properties are the same in all directions. In these days, there is a desire to develop viscoelastic-damping materials that behave orthotropically so that damping properties vary with material orientation. These orthotropic damping materials can be made by embedding rows of thin wires within the viscoelastic materials. These wires add significant directional stiffness to the damping materials. where the stiffness variation with wire orientation follows classical lamination theory. In this paper, the loss factor of composite laminate was evaluated based on Ni and Adams' theory. To investigate the effect of directional damping material, the low-velociy impact response analysis was also performed. The present analysis results show that directional damping material has a great influence on vibration and damping characteristic of composite laminate.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.67-70
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• 2000

This study was performed to investigate the material behavior of hybrid thermoplastic composites contained glass fiber and calcium carbonate. The composite was prepared with each combination ratio of calcium carbonate, and the content of glass fiber was fixed with 10% by weight. In order to investigate the material behavior for various combination ratio, tension test, flexural test, and impact test were performed. Microscopic observation were conducted to examine the fractured surface of specimen for tension test. And the material behavior of the hybrid thermoplastic composite immersed in salt water with definite time was investigated.

• Journal of the Korea Convergence Society
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• v.8 no.7
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• pp.231-236
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• 2017

In this study, the inhomogeneous material composed of CFRP(carbon fiber reinforced plastic) and structural metal of SM45C is used for the light material. The finite element analysis on the basis of compact tension test was carried out by using the composite material for sandwich type bonded with the unidirectional CFRP that differs in fiber stacking angle at both sides with the core of SM 45C. CT test is the representative method to confirm the fracture behaviour due to crack in material under the load. The effect on crack and hole must be investigated in order to apply inhomogeneous material to mechanical structure. As the result of this study, the fracture behaviour by CT test of the composite material for sandwich was studied by simulation analysis. The sandwich composite of unidirectional CFRP with the stacking angle of [0/60/-60/0] has the superior strength and the maximum equivalent stress of about 182GPa.Also, the esthetic sense can be shown as the designed factor of shape with composite material is grafted onto the convergence technique.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.48 no.12
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• pp.969-976
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• 2020

Urban Air Mobility is attracting attention as a future innovation industry around the world, and leading industries are considering the application of composite materials for structural robustness and lightening in the designing and manufacturing new concept eVTOL aircraft. To apply composite materials to the new concept of eVTO aircraft, this paper was analyzed about composite material qualification system of FAA & EASA and institutionalized by Korea Government, including the procedures and methods, the organization to carry out the material verification for domestic conditions. The domestic composite material qualification system will not only make it easier for manufacturers of eVTOL aircraft with a new concept to apply composite materials to domestic aircraft through pre-material qualification, but also reduce the burden of material qualification within the period of type certification. In addition, domestic manufacturers of composite materials with qualified material quality and performance will be easy to enter for domestic aircraft applications and composite material manufacturers with experience in applying to aircraft will have a positive impact on overseas exports. This system will be able to promote the development eVTOL aircraft industry of a new concept and enhance international credibility of made aircraft in Korea.