• Title/Summary/Keyword: 복합세라믹 담체

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Fabrication and Characterization of $AI_2O_3$ Composite Membrane by Depositon Processes (증착공정을 이용한 $AI_2O_3$ 복합분리막의 제조 및 특성)

  • 안상욱;최두진;현상훈
    • Proceedings of the Membrane Society of Korea Conference
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    • 1993.04a
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    • pp.34-34
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    • 1993
  • 세라믹 분리막은 유기질 막에 비하여 열적, 기계적 및 화학적으로 안정하기 때문에 기존의 유기질 막을 사용하기 어려운 작업 조건 하에서도 응용의 잠재성을 가지고 있다. 본 실험은 disk형태의 다공성 $Al_2O_3$ 담체위에 CVD 법과 Evaporation Oxidation 법에 의해 $Al_2O_3$를 코팅하여 세라믹 분리막을 제조하였다. CVD법에 의한 제조는 Al-isopropoxide를 350$\circ$C에서 담체위에 증착시켜 제조하였으며, Evaporation-Oxidation 법에 의한 제조는 Al을 담체위에 evaporation 시킨 후 dry oxidation 시켜서 제조하였다.

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세라믹막을 이용한 O/W 타입 에멀젼의 정밀여과

  • 현상훈;조철구;김계태;강환규
    • Proceedings of the Membrane Society of Korea Conference
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    • 1994.10a
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    • pp.80-80
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    • 1994
  • 세라믹막을 이용한 oil 폐수 처리의 기초 연구로서 정밀여과용 세라믹막의 제조와 oil(kerosene)-in-water 타입 에멀젼에 대한 막분리 효율이 연구되었다. 정밀여과 막으로서는 압출(extrusion)법으로 성형하여 제조한 $\alpha$-알루미나 튜브(평균 기공크기 0.9 $\mum$)와 이들 튜브(담체)내부에 $ZrO_2$ 또는 $Al_2O_3$ 다공성 박막을 코팅한 2층 구조의 복합막들을 사용하였다. 담체의 높은 투과율 ($1700 l/m^2\cdot h$ at $\Deltap = 1$ atm)을 어느정도 유지하면서 막분리 효율을 증대시킬 수 있는 새로운 슬러리 코팅법이 개발되엇으며, 코팅후 950-1300$\circ$C 에서 열처리한 코팅층의 두께와 평균 기공크기는 각각 5 - 20 $\mum$정도 이었다. 정밀여과막의 특성평가를 위하여 막 제조조건에 따른 코팅층의 두께 및 결함유무를 SEM으로 일단 관찰한 후에 Bubble Point Test와 Mercury Porosimeter를 이용하여 측정한 최대 및 평균 기공반경과 물의 투과량으로부터 막 전체에 대한 결함 유무와 결함의 허용한도등을 비교 분석하였다.

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세라믹막의 분획분자량 (Molecular Weight Cut-Off) 특성화

  • 현상훈;강범석;조철구;하호관
    • Proceedings of the Membrane Society of Korea Conference
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    • 1994.04a
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    • pp.58-58
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    • 1994
  • 슬립캐스팅법으로 제조한 튜브형 $\alpha$-알루미나 담체 (평균기공크기 = $0.1 \mum$)에 졸-겔 침지코팅(dipcoating) 또는 가압코팅 (pressurized coating) 법에 의하여 극미세입자 $\gamma$-AlOOH, $TiO_2, SiO_2$, 및 aluminosilicate diphasic 졸을 코팅한 후 300 ~ 500$\circ$C 에서 열처리하여 세라믹 복합막을 제조하였다. 복합막 전체에 대한 균열유무는 $N_2$ 기체투과율의 평균압력에 대한 의존성으로부터 평가하였으며, 한외여과 (ultrafiltration)에의 응용성을 규명하기 위하여 막의 재질 및 제조조건에 따른 polyethylene glycol (PEG) 수용액의 분획분자량 변화를 측정하였다. 합성 세라믹 복합막의 분획분자량 측정 결과 $SiO_2$의 경우 2,000 정도로 매우 우수하였으며 $\gamma-Al_2O_3, TiO_2$, 그리고 aluminosilcate 막들은 6,000 ~ 10,000 범위 값을 갖고 있었다. 또한 막의 기공크기 및 분획분자량을 제어하기 위한 방법으로서 $TiO_2$ 복합막을 300 ~ 700$\circ$C 에서 열처리하였으며 이들에 대한 분획분자량 변화를 비교 분석하였다.

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Composting of the Pig Manure Used with the Ceramic Biocarrier (복합세라믹 담체를 이용한 돈분 퇴비화 연구)

  • Hwang, Joon-Young;Lee, Jong-Eun;Chang, Ki-Woon
    • Journal of the Korea Organic Resources Recycling Association
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    • v.11 no.2
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    • pp.110-116
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    • 2003
  • This study was executed to evaluate the utilization and efficiency of the ceramic biocarrier as the promoter of decomposing on the organic matters for the composting using with pig manure by analyzing of the physico-chemical properties during composting. The treatments of this experiment were consisted of the control(C),microorganism(M), M with natural zeolite(M+Z), M with synthesized zeolite(M+SZ), and M with ceramic biocarrier(M+CZ). The process term of composting was conducted for 30days in the rapidly fermented machine(as pilot system). The results of the physico-chemical properties of the composts were as follows. The changes of temperature during composting was not relative with the microorganism and zeolite materials used in the composts. At all of the treatments were similar to changing of temp. from the initial stage to the final stage. But the added microorganism treatments were higher than control. And the entire pH value of treatments were appeared the same that above temperature result, also the M+CZ and M+SZ treatment among the treatment were higher. At the results of T-C, T-N and C/N ratio, in case of T-C value, the M+CZ treatment was highly more decreased than others. However at the T-N value, there were not the differences from the each treatment. And the C/N ratio was changed according to the changes of T-C and T-N value. Especially, at the M+CZ aud M+SZ treatments were remarkably reduced by about 21.4-23.3 value. In the result of G.I for evaluating of the compost humidity, the M+CZ and M+SZ treatments were close up approximately 110 value compared with the control(G.I value 100). Therefore, the examined ceramic biocarrier amended with compost-promoting-bacteria could be applied to the production of many high quality fertilizers. It is also expected that the results of this researches could be applied to the recycle of the organic wastes based on the experimental results of ceramic biocarrier and compost-promoting-bacteria application.

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Reclamation of Waste Lubricating Oil Using Ceramic Composite Membranes (세라믹 복합막을 이용한 폐윤활유 재생)

  • 현상훈;김계태
    • Proceedings of the Membrane Society of Korea Conference
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    • 1996.10a
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    • pp.59-59
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    • 1996
  • 막분리에 의한 폐윤활유 재생공정을 개발하기 위한 기초 연구로써 폐윤활유 분리/재생용으로 적합한 복층(multilayer)세라믹 복합막의 제조와 합성막의 폐유 분리 효율등이 연구되었다. 결함이 없고 두께가 균일한 지르코니아 복합막 (기공크기 0.07 $\mu$m 이하)은 압출 성형법으로 제조한 튜브형 $\alpha$-알루미나 담체 (외경 7.8 mm, 두께 0.6 mm, 기공크기 0.7 $\mu$m)내부표면에 역침지 인상법(reverse dip-drawing technique)에 의하여 지르코니아 슬러리를 코팅 한 후 950$\circ$C에서 1시간 열처리하여 제조 되었다. 또한 지르코니아 복합막 위에 니타니아 졸-겔 코팅을 한 후 450$\circ$C에서 2시간 열처리하여 기공크기가 15 nm정도인 3층 복합막을 제조 하였다. SEM, Bubble Point Test, Mercury Porosimeter 그리고 분획 분자량 측정등에 의하여 복합막의 코팅층 두께, 결함유무 및 막의 기공크기등을 분석하였다.

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Gas Permaeation Characteristics of Ceramic Membranes by the Pressurized Sol-Gel Coating Techique (가압 졸-겔 코팅법에 의한 세라믹막의 기체투과 특성)

  • 현상훈;강범석
    • Proceedings of the Membrane Society of Korea Conference
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    • 1993.04a
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    • pp.35-35
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    • 1993
  • 튜브형 $\alpha-Al_2O_3$ 담체에 졸-겔 침지코팅법과 가압코팅(pressurized coating) 법으로 boehmite 졸과 극미세 입자 SiO$_2$ 및 TiO$_2$ 졸을 코팅한 후 200$\circ$C~500$\circ$C 에서 열처리하여 복합분리막을 제조하였다.

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Preparation and Characterization of TiO$_2$ Ultrafiltration Membranes for Reclamation of Waste Lubrication Oil (폐윤활유 재생용 TiO$_2$ 한외여과막의 제조 및 특성평가)

  • 김계태;현상훈
    • Journal of the Korean Ceramic Society
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    • v.36 no.3
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    • pp.244-254
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    • 1999
  • 폐윤활유 재생용 TiO2 한외여과막은 정밀영과용 지르코니아 복합막(즉, 복층담채) 및 알루미나 단층 담체(기공크기 0.1$mu extrm{m}$)상에 졸-겔 코팅법에 의하여 TiO2 분리막 층을 코팅하여 제조 하였다. TiO2 졸의 특성 분석을 통하여 봉입침지(sealed dip-coating) 및 가압 코팅(pressurized coating)법으로 결함이 없는 TiO2 복합막을 제조할 수 있는 코팅조건을 최적화 하였다. 합성 TiO2 한외여과막의 분리막층 두께는 1$\mu\textrm{m}$이하의 범위에서 조절되었으며,기공값을 보여주었으며 75$0^{\circ}C$까지 열처리하여도 80%정도의 용질배제율(기공크기 22.5nm)을 유지하는 점으로 봐서 고온 공정을 요하는 폐윤활유 재생막으로서 충분한 열적 안정성을 갖고 있었다.

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Characterization of Ceramic Composite-Membranes Prepared by TEOS-PEG Coating Sol (TEOS-PEG계 Sol-Gel코팅에 의한 세라믹 분리 막의 제조 및 특성)

  • Kim, Tae-Bong;Choi, Se-Young;Kim, Goo-Dae
    • Journal of the Korean Ceramic Society
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    • v.42 no.3 s.274
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    • pp.165-170
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    • 2005
  • Sol-gel methods offer many advantages over conventional slip-casting, including the ability to produce ceramic membranes. They are purer, more homogeneous, more reactive and contain a wider variety of compositions. We produced ormosil sol using sol-gel process under various molecular weight of polymer species[polyethylene glycol(PEG)] in total system [Tetraethyl ortho silicate(TEOS)-polyethylene glycol(PEG)]. The properties of as-prepared ormosil sol such as viscosity and gelation time are characterized. Also, the ceramic membrane was prepared by dip-coating with synthetic sol and its microstructure was observed by scanning electron microscopy. The permeability and rejection efficiency of membrane for oil/water emulsion were evaluated as cross­flow apparatus. The ormosil sol coated membrane was easily formed by steric effect of polymer and it improved flux efficiency because infiltration into porous support decreased. Its flux efficiency was elevated about $200\;l/m^2h$ compared with colloidal sol coated membrane at point of five minutes from starting test.

Characteristics of Alumina-Supported TiO2 Composite Ultrafiltration Membranes Prepared by the Sol-Gel Method (Sol-Gel 법으로 제조한 알루미나 담체의 $TiO_2$ 복합 한외여과막의 특성)

  • 현상훈;최영민
    • Journal of the Korean Ceramic Society
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    • v.29 no.2
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    • pp.107-118
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    • 1992
  • Alumina supports for TiO2 ultrafiltration membrane coating were prepared by presintering disk-type preforms at 140$0^{\circ}C$. These supports showed uniform microstructures which had the apparent porosity of 40%, the pore size distribution in the range of 0.1~0.5${\mu}{\textrm}{m}$, and the water flux of 1400ι/$m^2$.h at the pressure difference of 10 atm. The optimum pH and concentration of the TiO2 sol for coating were 0.8 and 1.0 wt%, respectively, and sol particles were identified as rutile forms of 20 nm size. Crack-free alumina-supported rutile TiO2 membranes could be prepared through well controlled drying and heating the gel layer coated by the sol-gel dipping. The pore size of the TiO2 membranes heat-treated at 50$0^{\circ}C$ for 2 hrs was 30~80$\AA$, and their thickness varied from 1.1 to 3.8 ${\mu}{\textrm}{m}$ in accordence with the dipping time (4~40 min). The flux of water through this composite membrane at 10 atm was found to be in the range from 800 to 1100ι/$m^2$.hr depending on the dipping time (10~40 min). The membrane thickness increased linearly with the square root of the dipping time and the slope was 0.62 ${\mu}{\textrm}{m}$/{{{{ SQRT { min} }}.

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Characteristics on De-CH4/NOx according to Ceramic and Metal Substrates of SCR Catalysts for CNG Buses (CNG 버스용 SCR 촉매의 세라믹과 메탈 담체에 따른 De-CH4/NOx 특성)

  • Seo, Choong-Kil
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.1
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    • pp.18-24
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    • 2018
  • The policy-making and technological development of eco-friendly automobiles designed to increase their supply is ongoing, but the internal combustion engine still accounts for about 95% of the automobiles in use. Also, in order to meet the stricter emission regulations of internal combustion engines based on fossil fuels, the proportion of after-treatments for vehicles and (ocean going) vessels is gradually increasing. Natural gas is a clean fuel that emits few air pollutants and has been used mainly as a fuel for city buses. In the long term, we intend to develop a new NGOC/LNT+NGCO/SCR combined system that simultaneously reduces the toxic gases, $CH_4$ and NOx, emitted from CNG buses. The objective of this study is to investigate the characteristics of $de-CH_4/NOx$ according to the ceramic and metal substrates of the SCR (Selective Catalytic Reduction) catalysts mounted downstream of the combined system. The V and Cu-SCR catalysts did not affect the $CH_4$ oxidation reaction, the two NGOC/SCR catalysts each coated with two layers began to oxidize $CH_4$ at $400^{\circ}C$, and the amount of $CH_4$ emitted was reduced to about 20% of its initial value at about $550^{\circ}C$. The two NGOC/SCR catalysts each coated with two layers showed a negative (-) NOx conversion rate above $350^{\circ}C$. The ceramic-based combined system reached LOT50 at $500^{\circ}C$, which was about 20% higher in terms of the $CH_4$ conversion rate than the metal-based combined system, showing that the combined system of NGOC/LNT+Cu-SCR is a suitable combination.