• Title/Summary/Keyword: 변위 보상

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A Study on the Z axis Defection Compensation of the Cross rail for Gantry type Machine tools (Gantry Type 공작기계의 CROSS RAIL Z축 처짐량 보상에 관한 연구)

  • Lee, Min-Ki;Park, Jin-Joo;Lee, Eung-Suk;Kim, Nam-Sung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.357-360
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    • 2011
  • Machine tools of Gantry type have been performing machine work as a moving machinery. In a large machine tools, the machinery is moving with bed and it is structurally unstable. When the objects are processed, machine tools gets loads in the direction of Z-axis. In other words, the machine tools which become bigger was performed by the trend of complexation. It made that the increased machine weight can't be passed over. In order to enhance manufacturing precision, it needs to compensate Z-axis deflection of weight for machine tools. In this paper, Machine tools of Gantry type were miniaturized and deflection was measured by LVDT sensors. When deflection was measured, block mass weighted 50kg is moving on particular distance. Then, the displacement of fixed point and moving point is measured by recording telemeter.

A Study on the Cutter Runout Compensation by PI Control in End Mill Process (엔드밀 가공시 비례적분제어를 이용한 커터 런아웃 보상에 관한 연구)

  • Lee, Ki-Yong;Hwang, Jun;Jung, Eui-Sik;Liang, Steven Y.
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.5
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    • pp.65-71
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    • 1998
  • This paper presents in-process compensation methodology to eliminate cutter runout and improve machined surface quality. The cutter runout compensation system consists of the micro-positioning mechanism with the PZT (piezo-electric translator) which is embeded in the sliding table to manipulate the radial depth of cut in real time. For the implementation of cutter runout compensation methodology. cutting force adaptive control was proposed in the angle domain based upon PI (proportional-integral) control strategy to eliminate chip-load change in end milling process. Micro-positioning control due to adaptive acuation force response improves the machined surface quality by compensation or elimination of cutter runout induced cutting force variation. This results will provide lots of information to build-up the precision machining technology.

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Optimal Design of Viscoelastic Dampers and Support Braces (점탄성 감쇠기와 설치용 가새의 최적설계)

  • 박지훈;이상현;강경수;황재승;김진구
    • Journal of the Earthquake Engineering Society of Korea
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    • v.5 no.3
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    • pp.45-55
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    • 2001
  • The purpose of this paper is to present the optimal design method of viscoelastic dampers and support brace stiffnesses. The dynamics of visco-elastic dampers and support braces connected in series is modeled by state equation. A constraint on maximum story drifts which are computed using RMS\`s of story drifts and peak factors is added to the optimization problem. The number of variables is reduced by including the constraint associated with the dynamic behavior of the structure in the procedure to compute the gradient of the inequality equation about constraint on the maximum story drifts. In the design example, it is confirmed that the design of dampers considering support brace stiffnesses is necessary when sufficient brace stiffnesses cannot be supplied. It is also found that unnecessary brace stiffnesses can be removed by adding brace stiffnesses to optimal design variables and that the increase of damper volumes to compensate for the variation of maximum story drifts is pretty small.

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Tension-Stiffening and Cracking Behavior of 100 MPa Shrinkage-Compensated Ultra High-Strength Strain-Hardening Cement Composite (UHS-SHCC) Ties (100 MPa급 수축보상 초고강도 변형경화형 시멘트 복합체를 사용한 인장부재의 인장강성 및 균열특성)

  • Song, Young-Jae;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.25 no.4
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    • pp.371-379
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    • 2013
  • This paper investigates the cracking and tension-stiffening behavior of 100 MPa shrinkage-compensated strain-hardening cement composite (SHCC) and conventional concrete tie elements in monotonic and cyclic tension. Strain and surface crack formation of tension ties were monitored with two strain displacement transducers and a photo microscope with a lens of magnification 50 times. Three different cement composites such as conventional concrete, shrinkage-compensated SHCC, and normal SHCC were used in the tie specimens to investigate the influence of the cement composite type on the tension stiffening and cracking behavior. Test results indicated that initial shrinkage of the ultra high-strength cement composites is greatly reduced as the 10% replacement of cement by the shrinkage-compensating admixture based on calcium sulfo-aluminate (CSA). The test results on the SHCC tension ties showed that the first cracking load decreases proportionally to the initial shrinkage strain. Reinforced ultra high-strength SHCC ties with the initial shrinkage compensation exhibited improved tension stiffening and smaller crack spacings, i.e. the reduction in crack width. Cyclic loading did not have a significant effect on tension stiffening and cracking behavior of tension ties with normal concrete and SHCC materials.

A New Error Compensation Method in Linear Encoder Using a Phase-Modulated Grating (위상 변환 격자를 이용한 선형 엔코더의 오차 보상법)

  • Song, Ju-Ho;Kim, Gyeong-Chan;Kim, Su-Hyeon;Gwak, Yun-Geun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.147-154
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    • 2000
  • A new hardware compensation method reducing displacement measurement errors, caused by tilt of index scale in moire linear encoders, has been developed. In conventional moire linear encoders, the detectors are aligned perpendicular to the line of moire fringes this structure is very sensitive to an unwanted tilt of the gratings. In this paper, a newly designed grating, called a phase-modulated grating, is developed to compensate for non-orthogonal errors. By using the phase-modulated grating instead of a conventional index, it is possible to reduce non-orthogonal errors of moire linear encoders.

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RVDT Phase Error Compensation for Absolute Displacement Measurement (절대 변위 측정용 RVDT의 위상 오차 보상)

  • Shin Dong-Yun;Yang Yoon-Gi;Lee Chang-Su
    • Journal of Institute of Control, Robotics and Systems
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    • v.12 no.7
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    • pp.658-665
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    • 2006
  • RVDT is a transducer that presents rotary phase angle according to the displacement of eccentric rotor such as press machine. However a study on the phase error of RVDT that affects precision is not enough. This paper analyzes RVDT phase error and obtains compensation curves with serial or parallel resistance through simulation. First, error compensation procedure that analyses errors due to the unbalance of reference inductances of each pole and uses parallel resistance as a compensation is proposed. Second, error compensation procedure due to the amplitude unbalance of the sensor driving currents is examined by serial compensation resistance. Experimentally, we got stable RVDT with phase error under $1^{\circ}$ by the proposed method.

Design of Thermal Displacement Compensation Sensor for High Reliability Machine Tools (고신뢰 머시닝센터를 위한 열변위 보상 센서 설계기술)

  • Kim, Il-Hae;Jang, Dong-Young;Park, Jeong-Hoon;Park, Sung-Wook;Shim, Poong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.8
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    • pp.886-893
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    • 2011
  • To increase the reliability and positional accuracy of a machine tool, a novel capacitive displacement sensor having a cylindrical shape is presented to measure the axial displacement of a machine tool spindle. Characteristics of the sensor were analyzed by numerical simulation. The sensor was built into a specific machine tool spindle and its performance was experimentally investigated. The accuracy of a thermal error compensation system of a machine tool can be enhanced greatly using proposed sensor.

An adaptive search area adjustment of the block-matching algorithm for motion estimation (블록 정합 알고리즘을 이용한 움직임 추정의 적응적 탐색 영역 조정 기법)

  • 오황석;서영호;이흥규
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.26 no.8B
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    • pp.1109-1118
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    • 2001
  • 움직임 추정 및 보상 기법은 비디오 코딩 응용 분야에서 일반적으로 많이 사용되는 방법이나 많은 계산량으로 인하여 실시간 움직임 추정이 쉽지 않다. 본 논문에서는 낮은 비트율 비디오 코딩을 위한 전역 탐색 기법의 블록 정합 알고리즘의 복잡도를 줄이기 위하여 탐색 영역을 적응적으로 줄여주는 기법을 제안한다. 제안된 기법은 연속한 비디오 프레임에서 변위된 블록의 차이(displaced block difference)와 블록 구분 정보(block classification information) 등과 같은 상관성을 이용하여 탐색 영역의 범위를 적응적으로 조정한다. 실험을 통하여 제안된 기법이 전역 탐색 영역 기법과 비교하여 계산량에서 1/2의 계산량 이득이 있으며, 비슷한 MSE(mean square error) 성능을 가짐을 보인다.

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Development of large-scale 3D printer with position compensation system (구동부 변위의 보상이 가능한 지능형 대형 3D 프린터 개발)

  • Lee, Woo-Song;Park, Sung-Jin;Park, In-Soo
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.3
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    • pp.293-301
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    • 2019
  • Based on accurate image processing technology, a system for measuring displacement in ${\mu}m$ for drive error (position error, straightness error, flatness error) at a distance using parallel light and image sensor is developed, and a system for applying this technology development to a large 3D rapid prototyping machine and compensating in real time is developed to dramatically reduce the range of measurement error and enable intelligent 3D production of high quality products.

Effects of DCM Column Properties in Softground on Stabilities of Underground Roadways (연약지반내 DCM 개량체의 특성이 지하차도의 안정성에 미치는 영향)

  • Ahn, Tae-Bong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2C
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    • pp.77-84
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    • 2010
  • In planning underground roadway foundation on soft ground, deep cement mixing method (DCM) is employed. The proper mixing ratio using batch test and replacement rates that meet strength criteria are used for deep cement mixing column. Stiffness ratio and distance between deep cement mixing columns (C.T.C) are varied to find out influences on stress, displacement, and differential settlement. The replacement ratios that meet settlement criteria are 10~35%. As stiffness varies, stress reaches at 769.kPa that exceed criteria due to stress concentration when stiffness ratio difference is over 30. Also, when C.T.C is 5 m, stress spreads to soils, so C.T.C need to be considered carefully. The vertical displacement is 0.6~1.56 cm, and angular distortion is 1/909~1/510.