• Title/Summary/Keyword: 베어링 결함

Search Result 254, Processing Time 0.026 seconds

Detection of Main Spindle Bearing Defects in Machine Tool by Acoustic Emission Signal via Neural Network Methodology (AE 신호 및 신경회로망을 이용한 공작기계 주축용 베어링 결함검출)

  • 정의식
    • Journal of the Korean Society of Manufacturing Technology Engineers
    • /
    • v.6 no.4
    • /
    • pp.46-53
    • /
    • 1997
  • This paper presents a method of detection localized defects on tapered roller bearing in main spindle of machine tool system. The feature vectors, i.e. statistical parameters, in time-domain analysis technique have been calculated to extract useful features from acoustic emission signals. These feature vectors are used as the input feature of an neural network to classify and detect bearing defects. As a results, the detection of bearing defect conditions could be sucessfully performed by using an neural network with statistical parameters of acoustic emission signals.

  • PDF

Condition Monitoring under In-situ Lubrication Status of Bearing Using Infrared Thermography (적외선열화상을 이용한 베어링의 실시간 윤활상태에 따른 상태감시에 관한 연구)

  • Kim, Dong-Yeon;Hong, Dong-Pyo;Yu, Chung-Hwan;Kim, Won-Tae
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.30 no.2
    • /
    • pp.121-125
    • /
    • 2010
  • The infrared thermography technology rather than traditional nondestructive methods has benefits with non-contact and non-destructive testings in measuring for the fault diagnosis of the rotating machine. In this work, condition monitoring measurements using this advantage of thermography were proposed. From this study, the novel approach for the damage detection of a rotating machine was conducted based on the spectrum analysis. As results, by adopting the ball bearing used in the rotating machine applied extensively, an spectrum analysis with thermal imaging experiment was performed. Also, as analysing the temperature characteristics obtained from the infrared thermography for in-situ rotating ball bearing under the lubrication condition, it was concluded that infrared thermography for condition monitoring in the rotating machine at real time could be utilized in many industrial fields.

Acoustic Emission Monitoring of Incipient Failure in Journal Bearing Part II : Intervention of Foreign Particles in Lubrication (음향방출을 이용한 저어널 베어링의 조기파손감지(II) - 윤활유 이물질 혼입의 영향 및 감시 -)

  • Yoon, Dong-Jin;Kwon, Oh-Yang;Jung, Min-Hwa;Kim, Kyung-Woong
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.14 no.2
    • /
    • pp.122-131
    • /
    • 1994
  • Journal bearings in the rotating machineries are vulnerable to the contamination or the insufficient supply of lubricating oil, which is likely to be the cause of unexpected shutdown or malfunction of these systems. Various destructive and nondestructive testing methods had been used for the reduction of maintenance cost and the operational safety problems due to the accidents related to bearing damages. In this experimental approach, acoustic emission monitoring is employed to the detection of incipient failure caused by intervention of foreign particles most probable in the journal bearing systems. Experimental schedules for the intervention of foreign particles was composed to be more quantitative and systematic than last study in consideration of minimum oil film thickness and particle size. The experiment was conducted under such designed conditions as inserting alumina particles to the lubrication layer in the simulated journal bearing system. Several parameters such as AE rms level, waveform, AE energy distribution and other AE event parameters are used for analysis and characterization of damage source. The results showed that the history of damage was well correlated with the changes of AE rms level and the type of damage source signal can be verified using other informations such as waveform, distributions of AE parameters etc.

  • PDF

Three-axis Spring Element Modeling of Ball Bearing Applied to EO/IR Camera and Structural Response Analysis of EO/IR Camera (EO/IR 카메라에 적용된 볼 베어링의 3축 스프링 요소 모델 및 EO/IR 카메라의 구조 응답해석)

  • Cho, Hee-Keun;Rhee, Ju-Hun;Lee, Jun-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.39 no.12
    • /
    • pp.1160-1165
    • /
    • 2011
  • This study is focused on the structural dynamic responses, i.e., vibration analysis results of the high-accuracy observation multi-axial camera, which is installed and operated for the UAV (Unmanned Aerial Vehicle) and helicopter etc. And, the authors newly suggest a modeling technology of the ball bearing applied to the camera by using three-axis spring elements. The vibration analysis results well agreed to the randum vibration test results. Also, the vibration responses characteristics of the multi-axial camera through the time history analysis of the random vibration were analyzed and evaluated. The above results can be applied to the FE-modeling of the ball bearings used for the space cameras.

Effects of a Bearing Strut on the Performance of an Inducer for Turbopumps (베어링 지지부가 터보펌프용 인듀서의 성능에 미치는 영향)

  • Choi, Chang-Ho;Noh, Jun-Gu;Kim, Jin-Sun;Hong, Soon-Sam;Kim, Jin-Han
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.35 no.11
    • /
    • pp.1022-1027
    • /
    • 2007
  • Experimental and computational studies on a turbopump inducer with and without a bearing strut were performed to evaluate the effects of a strut on the performance of an inducer. Head rise, efficiency and surface static pressures were measured and compared with computational results. Generally a good agreement is observed between experimental and computational results, but some discrepancies are observed due to complex flow features such as backflows at the inlet and strut/inducer interactions. For the flow rates where the backflow region is large, installing a strut enhanced the hydraulic performance of the inducer by diminishing the size of the backflows. The results also show that the strut has negligible effect on the suction performance of the inducer.

Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation (터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구)

  • Choe, Kang-Yeong;Jung, Min-Hye;You, Jun-Il;Song, Seung-A;Kim, Seong-Su
    • Composites Research
    • /
    • v.29 no.3
    • /
    • pp.111-116
    • /
    • 2016
  • The tilting pad journal bearing for the turbo compressor application has a role to support high speed and heavy loading rotor. White metal has been widely used for the bearing material but the conventional bearing is immediately suspended and induces serious serious damage to the rotor under the unexpected oil cut situation or the insufficient oil film formation. The carbon fiber reinforced composite having high specific stiffness, specific strength and excellent tribological characteristics can solve these seizure problems. In this work, the study on the durability of high thermal resistance carbon fiber/epoxy composite tilting pad journal bearing under oil cut situation was conducted. The material properties of the composite materials including tensile, compressive and interlaminar properties were measured at room and high temperature of oil cut situation. To investigate the possibility of failure of composite tilting pad journal bearing under oil cut situation, the stress distribution of the composite bearing was analyzed via finite element analysis and the Tsai-Wu Failure index was calculated. To verify the failure analysis results, the oil cut tests for the composite tilting pad journal bearing were conducted using industrial test bench.

Mechanical Characteristics of Laminated Rubber Bearings for Seismic Isolation (면진용 적층고무베어링의 기계적 역학특성)

  • Koo, Gyeong-Hoi;Lee, Jae-Han;Yoo, Bong
    • Journal of the Earthquake Engineering Society of Korea
    • /
    • v.1 no.2
    • /
    • pp.79-89
    • /
    • 1997
  • The objective of this paper is to investigate the mechanical characteristics of the laminated rubber bearings (LRBs) for the seismic isolation. The evaluations of the proposed equations of the LRB horizontal stiffness are carried out and these equations are extended to the visco-elastic problems to investigate the damping amplifications of LRBs. The stability evaluation of LRBs is also performed. For investigation of the dynamic characteristics of LRBs, the horizontal stiffness equations of the LRBs considering the P-delta effects are applied to the modeling of a seismically isolated structure and the earthquake response time history analyses are carried out. From this research, the proposed simple equation of the horizontal stiffness of LRB is so useful for the design loads and easily extended to the visco-elastic problems. Through the stability evaluation of LRB, the increasing ratio of the total rubber thickness of the LRB severely decrecises the bucking load than the increasing ratio of unit rubber thickness. From the comparison of the dynamic shear deflection of LRB, the analysis results are in good agreement with those of the experiments.

  • PDF

A Study on the Turbopump Rotordynamic Characteristics due to Bearing Housing Structural Flexibility (베어링 하우징의 구조 유연성에 따른 터보펌프 회전체동역학 특성 연구)

  • Jeon, Seong Min;Yoon, Suk-Hwan;Kim, Jinhan
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.18 no.2
    • /
    • pp.35-41
    • /
    • 2014
  • A rotordynamic analysis is performed for a turbopump of 7 ton class liquid rocket engine considering bearing housing structural flexibility. Stiffness and damping characteristics of ball bearings and pump noncontact seals are reflected in a rotordynamic model. A dynamic model of bearing housing with lumped mass and stiffness is also applied to the rotordynamic analysis. Rotor critical speed and onset speed of instability are predicted from synchronous rotor mass unbalance response and complex eigenvalue analyses. The bearing housing structural flexibility effect on rotordynamic characteristics is investigated for both of bearing loaded and unloaded conditions respectively. From the numerical analysis, it is found that the effect of the housing structural flexibility significantly reduces the rotor critical speed and onset speed of instability.

Base Isolation Performance of Friction Pendulum System using Magnetic Force (자력을 이용한 마찰진자 베어링의 면진성능)

  • Hwang, In-Ho;Shin, Ho-Jae;Lee, Jong-Seh
    • Journal of the Earthquake Engineering Society of Korea
    • /
    • v.12 no.4
    • /
    • pp.55-61
    • /
    • 2008
  • One of the most recent base-isolation systems to improve the earthquake resistance of structures is the Friction Pendulum System(FPS). Simple in design but with versatile properties, the FPS has been used in some of the world s largest seismically isolated buildings, bridges and chemical tanks. FPS using PTFE(Polytetrafl-uoroethylene) based material has been developed to provide a simple and effective way for structures to achieve earthquake resistance. PTFE materials are soft, and are apt to become deformed easily after a few working cycles. In this study, magnetic force is used rather than the usual PTFE materials to improve the material shortcomings. A MF-FPS(Magnetic force-Friction Pendulum System) is proposed, and us shown to effectively protect structures against earthquakes. To demonstrate the advantages of this new system, the MF-FPS is compared with FPS as an attempt to prove its performance. A six-degree-of-freedom model is considered as a numerical example. The ground acceleration data of El Centro, Mexico and Gebze earthquakes are used as seismic excitations. The results showed that MF-FPS improved performance compared with FPS.

Acoustic Emission Monitoring of Incipient Failure in Journal Bearings( III ) - Development of AE Diagnosis System for Journal Bearings - (음향 방출을 이용한 저어널 베어링의 조기 파손 감지(III) -저어널 베어링 AE 진단 시스템 개발-)

  • Chung, Min-Hwa;Cho, Yong-Sang;Yoon, Dong-Jin;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.16 no.3
    • /
    • pp.155-161
    • /
    • 1996
  • For the condition monitoring of the journal bearing in rotating machinery, a system for their diagnosis by acoustic emission(AE) was developed. AE has been used to detect abnormal conditions in the bearing system. It was found from the field application study as well as the laboratory experiment using a simulated journal bearing system that AE RMS voltage was the most efficient parameter for the purpose of current study. Based on the above results, algorithms and judgement criteria for the diagnosis system was established. The system is composed of four parts as follows: the sensing part including AE sensor and preamplifier, the signal processing part for RMS-to-DC conversion to measure AE ms voltage, the interface part for transferring RMS voltage data into PC using A/D converter, and the software part including the graphic display of bearing conditions and the diagnosis program.

  • PDF