• 제목/요약/키워드: 벌크 비정질 합금

검색결과 48건 처리시간 0.021초

Fe계 벌크 비정질 합금을 이용한 레이저 용접층의 파손 거동 (Failure Behavior of Laser Cladding Layer used by Fe-based Bulk Metallic Glass)

  • 임병철;김대환;박상흡
    • 한국산학기술학회논문지
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    • 제16권9호
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    • pp.5743-5747
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    • 2015
  • 본 연구에서는 가스아토마이저로 제조된 Fe계 벌크비정질 합금 분말을 이용하여 제작된 시험편에 레이저 육성용접을 하였고, 인장시험과 경도시험의 실시 및 미세조직을 관찰하여 육성용접 층의 파괴거동을 분석하였다. 인장시험 결과 육성용접층은 탄성변형 후 바로 파괴가 일어났고, 모재는 소성변형 후 파괴가 일어났다. 육성용접층과 모재의 실제 최대인장강도는 각 각 955.9Mpa과 220.4Mpa이다. 육성용접층과 모재의 미소경도는 각 각 $485.5{\pm}21$$197.4{\pm}14$ 이었고, 육성용접층은 매우 높은 경도를 갖는다. 모재는 조대한 결정립을 갖는 미세 구조를 나타내었다. 인장시험 후 파단면을 고분해능주사전자현미경으로 관찰한 결과 육성용접층과 모재의 파괴형태는 각각 취성파괴와 연성파괴를 나타내었다.

Zr 계 벌크비정질합금의 마이크로 단조를 이용한 미세 성형성 평가와 유한요소해석 적용에 관한 연구 (A study on the micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk metallic glass using micro-forging and finite element method application)

  • 강성규;나영상;박규열;손선천;이종훈
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.589-592
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    • 2005
  • Micro-forming is a suited technology to manufacture very small metallic parts(several $mm{\sim}{\mu}m$). Micro-forming of $Zr_{62}Cu_{17}Ni_{13}Al_8$ bulk metallic glass(BMG) as a candidate material for this developing process are feasible at a relatively low stress in the supercooled liquid state without any crystallization during hot deformation. In this study, micro-formability of a representative bulk metallic glass, $Zr_{62}Cu_{17}Ni_{13}Al_8$, was investigated for micro-forging of U-shape pattern. Micro-formability was estimated by comparing $R_f$ values $(=A_f/A_g)$, where Ag is cross-sectional area of U groove, and $A_f$ the filled area by material. Microforging process was simulated and analyzed by applying finite element method. FEM simulation results should reasonable agreement with the experimental results when the material properties and simulation conditions such as top die speed, remeshing criteria and boundary conditions tightly controlled. The micro-formability of $Zr_{62}Cu_{17}Ni_{13}Al_8$ was increased with increasing load and time in the temperature range of the supercooled liquid state. Also, FEM Simulation using DEFORM was confirmed to be applicable for the micro-forming process simulation.

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우수한 비정질 형성능을 가지는 Cu-Hf-Al-Be 4원계 벌크 비정질 합금 (A New Cu-Hf-Al-Be Bulk Amorphous Alloy with High Glass Forming Ability)

  • 신상수;임경묵;김성녕;김억수
    • 한국주조공학회지
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    • 제31권4호
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    • pp.186-190
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    • 2011
  • A new Cu-Hf-Al-Be monolithic bulk amorphous alloy was developed utilizing minimal use of toxic and expensive Be. The developed alloy exhibits a large glass forming ability (GFA) (${\Phi}8$ mm). The possible mechanisms underlying the enhancement of the glass forming ability by this alloy are discussed based on the dimensionless parameter ${\gamma}$. In addition, alloy design strategy for the improvement of GFA is proposed in the viewpoint of heat of mixing (${\Delta}H_{mix}$)difference and atomic packing state.

$(Ag_{5.5}In_{6.5}Sb_{59}Te_{29})_{1-x}(Ag)_x$ (x = 0, 0.1, 0.2) 박막의 비정질-결정질 상변화 특성 (Amorphous-to-crystalline phase-change properties of $(Ag_{5.5}In_{6.5}Sb_{59}Te_{29})_{1-x}(Ag)_x$ (x = 0, 0.1, 0.2) thin films)

  • 서재희;김성원;이현용
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2008년도 하계학술대회 논문집 Vol.9
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    • pp.229-230
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    • 2008
  • 본 논문에서는 비정질-결정질간 가역적 상변화 기록 매질로 이용되고 있는 $(Ag_{5.5}In_{6.5}Sb_{59}Te_{29})$ 합금 박막의 Ag 조성 증가에 따른 원자구조와 상변화 특성간의 상관관계를 연구하였다. 실험에 사용된 AgInSbTe 조성은 5N의 금속 파우더를 용융-냉각법으로 벌크를 제작하였고 열증착 방법으로 Si (100) 및 유리(corning glass, 7059) 기판위에 200 nm 두께로 박막을 증착하였다. 비정질 박막의 결정화속도를 평가하기 위해서 658 nm의 LD가 장착된 나노-펄스 스캐너를 이용하여 power; 1~17mW, pulse duration; 10~460 ns의 범위에서 각 조성의 상변화에 따른 반사도 차이를 측정, 비교 분석하였다. 또한 각각의 박막을 $100^{\circ}C$ 에서 $300^{\circ}C$까지 $50^{\circ}C$ 간격으로 $N_2$ 분위기에서 1시간동안 열처리 한 후 XRD와 UV-Vis-NIR spectrophotometer를 사용하여 각 상의 구조분석 및 광학적 특성을 분석하였으며, 4-point probe로 면저항을 측정하였다.

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칼슘기 벌크 비정질 합금에서 비정질 형성능 평가 (Evaluation of Glass-forming Ability in Ca-based Bulk Metallic Glass Systems)

  • 박은수;김도향
    • 한국주조공학회지
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    • 제29권4호
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    • pp.181-186
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    • 2009
  • The interrelationship between new parameter ${\sigma}$ and maximum diameter $D_{max}$ is elaborated and discussed in comparison with four other glass forming ability (GFA) parameters, i.e. (1) super-cooled liquid region ${\Delta}T_x (=T_x - T_g)$, (2) reduced glass transition temperature $T_{rg} (=T_g/T_l)$, (3) K parameter $K (=[T_x-T_g]/[T_l -T_x])$, and (4) gamma parameter ${\gamma}(=[T_x]/[T_l+T_g])$ in Ca-based bulk metallic glass (BMG) systems. The ${\sigma}$ parameter, defined as ${\Delta}T^*{\times}P^'$, has a far better correlation with $D_{max}$ than the GFA parameters suggested so far, clearly indicating that the liquid phase stability and atomic size mismatch dominantly affect the GFA of Ca-based BMGs. Thus, it can be understood that the GFA of BMGs can be properly described by considering structural aspects for glass formation as well as thermodynamic and kinetic aspects for glass formation.

플럭스처리에 의한 벌크비정질합금 스크랩의 비정질형성능 (Glass Forming Ability of Bulk Amorphous Alloy Scrap by Fluxing)

  • 강복현;김기영
    • 한국주조공학회지
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    • 제30권3호
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    • pp.94-99
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    • 2010
  • When the returned scrap of bulk amorphous alloy is remelted, impurities such as oxides and intermetallic compounds increase. Glass forming ability of its scrap is deteriorated remarkably. Melt fluxing technique is introduced to enhance the glass forming ability during melting and freezing of bulk amorphous alloys. Cu and Zr based alloys are chosen. Small pieces of these alloy scraps and $B_2O_3$ flux are put together in a quartz tube. Cyclic heating and cooling are done by induction heating and water quenching or air cooling. Melting fluxing was effective for both Cu-based and Zr-based alloy, and their glass forming abilities were improved with increasing the number of fluxing.

인체에 유해하지 않은 원소를 사용한 Ti 계 벌크 비정질 합금 개발 (Development of Ti-based Bulk Metallic Glasses with Non-toxic Elements)

  • 이철규;이승훈
    • 한국주조공학회지
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    • 제32권4호
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    • pp.177-180
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    • 2012
  • Ti-based bulk metallic glasses with high glass forming ability were developed through a systematic alloy design technique. The main alloy design strategy was the selection of alloying elements that may not be toxic in the human body. The $Ti_{45.0}Cu_{40.1}Zr_{12.7}Si_{2.2}$ alloy could be cast into an amorphous rod with the diameter of 3 mm by a suction casting technique using Cu mold. The compressive strength of the amorphous rod was measured as 1826 MPa. Since the Ti-based amorphous alloys consist of non-toxic elements, they can be widely used as bio-materials and eco-materials with unique and beneficial properties.

Zr계 벌크 비정질 합금의 과냉 액상 영역에서의 점성 유동 현상 연구 (A Study on Viscous Flow of the Zr-based Bulk Metallic Glass in an Undercooled Liquid State)

  • 이광석;하태권;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.265-268
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    • 2004
  • In this present study, mechanical properties of the Zr-Ti-Cu-Ni-Be bulk metallic glass are characterized by compression test over a wide range of temperatures and strain rates. Three different types of deformation behavior have been identified as a result, viz., Newtonian viscous flow, non-Newtonian flow and brittle fracture without plastic deformation. A transition state theory is applicable fur the flow stress - strain rate curve that contains the transition from Newtonian to non-Newtonian flow. Based on the relationship between viscosity and strain rate within undercooled liquid state, we can easily obtain the experimental deformation map and suggest the boundaries among different deformation behavior of this alloy.

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Zr계 벌크 비정질 합금의 미세성형 및 평가기술 개발 (Development of nano/micro forming and evaluation technology of Zr-base bulk metallic glass)

  • 옥명렬;서진유;정성재;홍경태;지영수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.44-47
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    • 2004
  • Although bulk metallic glasses have many outstanding aspects in their chemical, mechanical or functional properties, some critical problems still hinder their wide application. The most important one is the brittle nature of them, which is the serious problem to structural application. So, to use viscous flow is now the only competent way to form bulk metallic glass. In this study, we investigated the basic nature of viscous flow of Zr-base bulk metallic glass, vitrelloy 1, in terms of process variables. The results were used to design the thermo-mechanical process composed of heating, holding, pressing, and cooling, which have unique influence on the glass transition and crystallization behavior. We adopted small load scale and dies with nano/micro patterns on them. The results were evaluated using several analytical methods.

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Zr계 벌크 비정질 합금의 변형 모드와 압출 특성의 상관 관계에 관한 연구 (A Study on the Relationship between Deformation Mode and Extrusion Properties for Zr-based Bulk Metallic Glass)

  • 이광석;장영원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 추계학술대회논문집
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    • pp.199-202
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    • 2004
  • In this present study, an attempt was made to determine the deformation mode of the Zr-Ti-Cu-Ni-Be bulk metallic glass by compression test over a wide range of temperatures and strain rates. From the results, empirical deformation map could be constructed including the boundaries of different deformation modes. Considering power dissipation map and instability map developed on the basis of the Dynamic Materials Model (DMM), the processing map for extrusion could also be constructed. In addition, the macroscopic formability of this BMG alloy has also been examined through the extrusion in laboratory scale within undercooled liquid state. From the results of macroscopic extrusion formability, both deformation map and processing map present good criteria to determine optimal forming conditions.

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