• Transactions of the Korean Society of Automotive Engineers
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• v.22 no.3
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• pp.75-80
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• 2014

In previous study, make an attempt to estimate exhaust valve seat and seat-ring wear acceleration factor for engine durability test with measuring and consideration of wear mechanism. But found abnormal initial wear rate in exhaust valve seat-ring. And have to improve exhaust valve seat-ring wear rate for reliability reason, because next GDI/Turbo engine is based on this engine and GDI/Turbo engine have higher combustion pressure and higher thermal load. In this study, Trying to find the cause of abnormal wear factor, improve valve-train durability by change specification & design of parts and verify variant parts for improving durability of valve-train. And then I would like to propose a design guide line of valve-train system in a reliability point of view, besides make a complement of previous study.

• Proceedings of the Korean Vacuum Society Conference
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• 2010.02a
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• pp.328-328
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• 2010

반도체 및 LCD 공정이 진행되는 진공 챔버는 유량계, 진공 펌프 및 밸브 등을 이용하여 적절한 공정용 기체와 압력을 제어하게 된다. 공정에 따라 매우 높은 온도를 유지해야 하는 경우도 있다. 챔버 내부의 압력은 유입되는 기체의 시간에 따른 유량 변화에 의하여 주기적으로 변화하게 된다. 이러한 유량 변화는 장기적으로는 결국 펌프의 신뢰성(내구수명)에 영향을 주게 되며, 특히 고유량 및 저유량을 반복하게 되는 공정에 있어서는 더욱 큰 영향을 미치게 된다. 또한 챔버 내부는 다양한 화학적 반응이 일어나며 이러한 공정 기체들의 높은 온도는 결국 챔버에 연결된 펌프의 성능 및 신뢰성에도 영향을 주게 된다. 대부분의 반도체 및 LCD 공정이 이루어지는 압력에서는 전도 및 대류의 열전달 형태 보다는 열복사에 의한 영향을 받게 되어 챔버를 적절히 설계한다면 펌프에 직접적으로 전달되는 복사량은 상대적으로 낮고, 펌프에 미치는 영향도 크지 않게 된다. 그러나 압력의 변화에 따라 전도 및 대류의 영향이 커지게 되는 경우에는 펌프 자체 및 성능에 큰 영향을 주게 될 것이다. 터보형 펌프의 국내(KS) 및 국제규격(ISO)의 성능시험방법에는 이러한 온도에 따른 펌프의 성능 특성 변화를 다루고 있지 않으며, 크라이오 펌프인 경우 열복사의 영향에 대한 시험방법이 일부 공개되어 있다[J. Vac. Sci. Technol. A17(5)]. 본 연구에서는 기체의 유량 및 온도 변화에 따른 진공 펌프의 성능 특성 변화를 고찰하고자 하며, 향후 이러한 시험방법에 대한 표준 절차를 확립하고자 한다.

• Proceedings of the Korea Water Resources Association Conference
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• 2009.05a
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• pp.260-266
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• 2009

Non-revenue water reduction(NRW) technologies are implemented to evaluate and manage leakages scientifically in water distribution systems under local governments. A development of quantitative leakage indicator by measuring minimum night flow, pressure control policy by installation of PRV(pressure reducing valve) and the establishment of leakage prevention schemes by residual life modeling of deteriorated water pipes are reviewed and studied. Estimation models of allowable leakage are developed by measuring and analyzing minimum night flow at residential and commercial area in Nonsan city, which is suggested from UK water industry and can improve an existing leakage indicator for the evaluation of non-revenue water. Also, pressure control method is applied and analyzed to Uti distribution area in Sacheon city in the operation aspect. As results, $466\;m^3/day$ of leakage can be reduced and it is expected that 113million won of annual cost can be saved. In the part of corrosion velocity and residual life assessment, non-linear prediction models of residual thickness are proposed by assessment of corrosion velocity based on exposure years, soil and water quality etc., since the deteriorated water pipe play a major role to increase leakage. It is expected that collection data and analyzing results can be applied effectively and positively to reduce non-revenue water by accumulating surveying data and verifying the results in the business field of water distribution systems under local governments.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.41 no.4
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• pp.263-270
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• 2017

The shipbuilding industry uses large stationary tanks to store low-pressure air, which is used to open and close large shut-off valves. However, when supplying air from the tank to a distant valve, there are problems related to the need for supplementary pipes and the pressure drop during transportation. In this study, a portable welded vessel for storing high-pressure nitrogen (11 kg, 10 L, and 50 bar) was designed to prevent air leakage and improve the convenience of workers. This pressure vessel was elliptical to reduce the number of welded parts, which are structurally weak. The thickness and ratio of the major and minor axes of the pressure vessel were calculated to verify its structure stability at the working pressure (50 bar), and that the proposed weight and capacity were satisfactory. The residual stress caused by the welding process was calculated by performing a transient thermal-structural coupled field analysis using the ANSYS parametric design language (APDL), and the fatigue life of the vessel was verified based on the Goodman criterion.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.32 no.6
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• pp.251-261
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• 2022

This paper describes the finite element analysis and die design change of spring retainer forging process to reduce the cold forging load and plastic forming stress concentration. Plastic deformation analysis was carried out in order to understand the forming process of workpieces and elastic stress analysis of the die set was performed in order to get basic data for the die fatigue life estimation. Cold forging die design was set up to each process with different four types analysis progressing, the upper and lower dies shapes with combination of fillets and chamfers shapes of cold forging dies. This study suggested optimal cold forging die geometry to reduce cold forging load. The design parameters of fillets and chamfers are selected geometry were selected to apply optimization with the DoE (design of experiment) and Taguchi method. DoE and Taguchi method was performed to optimize the workpiece preform shape for spring retainer forging process, it was possible to expect an increase in cold forging die life due to the 20 percentage forging load reduction.

• Journal of the Korean Applied Science and Technology
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• v.32 no.2
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• pp.181-187
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• 2015

We found that we could manage the crystal size of active material by controlling the temperature on curing procedure which is one of the process to produce lead acid battery. The active material causes to improve initial efficiency and durability for the batteries. 3BS from the active materials after curing process is better for initial efficiency. 4BS is not good for the initial efficiency but is better than 3BS in durability by 48%. Accroding to our test results of DOD17.5% life test which is for evaluating of automobile applied ISG system, it is not suitable for flooded lead acid battery which is used for the normal automobil but it is proper to AGM lead acid battery.

• Journal of the Korean Institute of Gas
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• v.17 no.1
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• pp.73-80
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• 2013

This study presents sealing behavior and endurance safety of V-grooved o-rings as functions of a strain, compression stress, and contact normal stress using a FEM technique. The FEM results on the sealing behavior and endurance safety show that the maximum strain, maximum compression stress, and maximum contact normal stress of V-grooved o-rings are approximately 1.2 times higher than those of conventional solid o-rings. This is why that an o-ring has a V-groove in the center between two overlapped circles, which is very effective in sealing for ball valves, pressure vessels, and gas equipment. And the extrusion failure in V-grooved o-rings does not take place under an increased gas pressure due to a V-groove. This may extend sealing life compared with that of a conventional solid o-ring.

• Journal of Internet of Things and Convergence
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• v.5 no.1
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• pp.29-34
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• 2019

A bag filter collector is a kind of air purifier that organizes several or dozens of filters to purify fine dust and release clean air into the atmosphere. If the bag filter length is less than 5m, the dust and fume attached to the bag filter could be effectively removed by passing the compressed air generated by the diaphragm valve through the venturi. Injectors that are more efficient and economical are urgently needed to achieve satisfactory results for long-bag exhaustion of more than 7 meters. In the case of existing domestic and foreign injectors, a number of blow tubes were dismantled during maintenance, and the injector and blow tube were combined to pose a number of problems, including inconvenience of work due to weight increase. In this study, injector flow for the development of the best use of interpretation of the coanda effect and the fourth round of industrial technology Intelligent automation of exhaustion, have been engineered energy than standard equipment. lowering costs and filter life to radically improve the commercial studies.

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2017.05a
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• pp.105-105
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• 2017

actuator system은 조선, 제철, 석유화학 및 중공업 등 다양한 분야에서 각종 유량 및 공기압 등을 제어하는 밸브에 필수적으로 사용되는 핵심 부픔이다. 최근 유정 개발 등 해양구조물 설치 조절이 복잡화 되면서 본 부품이 해양산업에 사용되는 빈도가 증가하고 있다. 이 경우 본 부품이 염분이 많은 바닷물 또는 주변 환경에 직접 노출되기 때문에 내식성이 매우 엄격하게 관리되고 있다. 본 부품에 부식이 발생할 경우 control system의 작동을 지배하는 구성 품에 부식이 발생하여 actuator로서 기능을 상실하여 오동작이나 설비 가동이 중단되는 사례가 빈번하다. 현재 본 부품의 내식성 향상을 위해서는 금속기 표면에 페인트를 사용하는 방법이 가장 널리 사용되고 있는 방법이다. 이 경우 금속 표면과 도장 면과의 사이에 기포발생이나 이물질 유입 등으로 인한 밀착성이 감소되거나 blister 등으로 인하여 도장 코팅 면이 박리되는 사례가 빈번하다. 이를 방지하기 위해서 최근 고 밀착성 내식용 도장 방법을 적용하고 있으나, 이 방법으로 도장한 부품의 표면에 충격 등으로 인한 결함이 발생할 경우 pitting corrosion 등 급격한 부식이 발생하여 이에 대한 근본족인 대책 수립이 절실한 실정이다. 본 연구에서는 근본적으로 금속기 표면과 밀착성이 우수한 화성피막 용액을 이용하여 희생양극에 의한 내식성을 확보하고, 다양한 용도에 적합한 색상 도료를 화성피말 위에 적용하여 화성피막 층의 보호 및 actuator의 목적에 맞는 도장을 하였다. 희생 양극효과를 극대화 할 수 있는 최적 화성피막 층은 $15{\mu}m$이며 이때 1,000시간 이상의 내식성을 확보하였다. 이 경우 이론적인 내식 수명은 2년으로 추정할 수 있었다.

• The Journal of the Korea institute of electronic communication sciences
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• v.19 no.5
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• pp.983-990
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• 2024

Water quality management is an important element of aquaculture, and digitization of water quality information can be said to be the starting point of smart aquaculture. The complex water quality sensor is an IoT device that automatically measures arrow items such as pH, DO, water temperature, and salinity. However, due to the high price of the water quality sensor, it is economically burdensome to apply it to all aquaculture tanks, and it requires specialized knowledge to maintain them, making it difficult for small-scale aquaculture providers to apply them. In this paper, we propose a multi-channel complex water quality sensor to solve this problem. The proposed system is a device that measures the water quality of multiple tanks with a single sensor through valve control with a pump, thereby reducing sensor purchase costs for fish farms. In addition, we aimed to extend the service life of the sensor and improve the convenience of management by providing an automatic cleaning function using fresh water after measurement.