• Title/Summary/Keyword: 배기 노즐

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Study on the shaping process of turbocharger nozzle slide joint (터보차저 노즐 슬라이드 조인트의 정형공정에 관한 연구)

  • Kim, Bong-Ju;Lee, Seon-Bong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.107-114
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    • 2017
  • A turbocharger is an engine supercharger that is driven by exhaust gas. It improves the output and fuel efficiency by increasing the charging efficiency of the mixture gas, which is achieved by changing the rotatory power of the turbine connected to the exhaust passage. It is important to control the supercharging for this purpose. A nozzle slide joint is one of the core parts. Austenitic stainless steel is currently used as the material for this part, and its excellent mechanical properties include high heat resistance and corrosion resistance. However, because of its poor machinability, there are many difficulties in producing products with complicated shapes. Machining is used in the production of nozzle slide joints for high dimensional accuracy after metal powder injection molding. As design variables in this study, we investigated the sintering temperature, product stress, deformation rate, radius of curvature of the punch, and angle of the chamfer punch, which are related to the strain and shapes. The goal is to suggest a forming process using Nitronic 60 that does not require machining to manufacture a nozzle slide joint for a turbocharger. Accordingly, we determined the best process environment using finite-element analysis, the signal-noise ratio, and the Taguchi method for experiment design. The relative density and hydrostatic pressure of the final product were in accordance with the results of the finite element analysis. Therefore, we conclude that the Taguchi method can be applied to the design process of metal powder injection molding.

A study on the flow characteristics in a MILD combustion waste incinerator with the change of flue gas recirculation inlet location (MILD 연소 폐기물 소각로에서 배기가스 재순환 흡입구 위치에 따른 유동 특성 연구)

  • Ha, Ji Soo;Shim, Sung Hun;Jung, Eung Ho
    • Journal of Energy Engineering
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    • v.23 no.3
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    • pp.51-57
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    • 2014
  • A MILD(Moderate and Intense Low oxygen Dilution) combustion, which is effective in the reduction of NOx, is considerably affected by the recirculation flow position of hot exhaust gas to the combustion furnace. A numerical analysis was accomplished to elucidate the flow characteristics in the MILD combustion incinerator for several cases with or without exhaust gas recirculation. It could be seen from the result of the present numerical study that the flow recirculation could be observed in the upper region over the vertical dividing wall for the case without exhaust gas recirculation. The optimal position of exhaust gas recirculation position was derived by the comparison of %RMS of x directional velocity for the cases with exhaust gas recirculation. The case with the exhaust gas recirculation position at the upper right of free board was the most effective with the smallest value of 57.4% RMS.

Designation of fuel oil scrubber nozzle positioning using CFD analysis and PIV methods (CFD 해석 및 PIV 실험을 통한 연료유 스크러버의 노즐 위치선정)

  • Kim, In-Cheol;Kim, Chang-Goo;Park, Sung-Jin;Cho, Dong-Yeon;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.7
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    • pp.773-778
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    • 2015
  • Global warming has recently become an issue that has resulted in a growing trend to minimize environmental pollution. The International Maritime Organization (IMO) has shown that the majority of marine atmospheric pollution occurs as a result of emissions from marine vessels. Therefore, the environmental regulations and emission standards regarding marine vessels have gradually become stricter, and the research and development in this area is experiencing significant progress. In this study, a nozzle for a fuel oil scrubber was investigated using computational fluid dynamics (CFD) and particle imaging velocimetry (PIV). Experiments were conducted on scaled-down model of the scrubber to determine its performance, which was then compared with CFD results. Based on the experimental results, it was found that at a spray angle of $66^{\circ}$, the spray velocity at the nozzle was 20.1 m/s. From this comparison, a full-scale scrubber model was analyzed using CFD, and the effect of the positioning of the nozzle was studied.

Estimation Methods for Turbine Nozzle Throat Area Reduction of A LOx/Kerosene Gas Generator Cycle Liquid Propellant Rocket Engine (액체산소/케로신 가스발생기 사이클 액체로켓엔진 터빈 노즐목 면적 변화 추정 방법)

  • Nam, Chang-Ho;Moon, Yoonwan;Park, Soon Young;Kim, Jinhan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.5
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    • pp.101-106
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    • 2019
  • Carbon deposition on the turbine nozzle throat of a LOx/kerosene gas generator cycle(open cycle) engine causes performance reduction of the engine. Estimation methods for a turbine nozzle throat area are proposed. The discharge coefficient of the turbine nozzle was estimated with the turbine gas properties such as gas constant, specific heat ratio, and temperatures. The pressure ratio and temperature ratio of the turbine nozzle throat, was utilized to estimate the discharge coefficient also. Estimated discharge coefficient of turbine nozzle throat of KSLV-II 1st stage engine shows the carbon deposition effects on the turbine nozzle throat of a LOx/kerosene open cycle engine.

스마트형 진공 배기 진단 제어 시스템 개발(3 세부과제)

  • Jeong, Wan-Seop;Im, Jong-Yeon;Im, Seong-Gyu;Lee, Su-Gap
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.08a
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    • pp.94-94
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    • 2011
  • 본 논문은 "차세대 반도체용 진공공정의 실시간 측정/진단/제어 기술개발"과제의 제 3 세부과제 "스마트형 진공 배기 진단 제어 시스템 개발"의 주요 연구 실적을 소개한다. 본 세부과제는 (1)진공펌프 및 배기 시스템의 다중 상태변수 측정 장치 개발, (2)공정별 펌프 상태 및 공정 조건 data base 구축 및 진단 알고리즘 개발(e-Diagnostics Level 2 FDC 수준), (3)공정별 펌프 상태 변수 측정을 통한 자기 진단 기술 개발(e-Diagnostics Level 2 FDC 수준), 그리고 (4)측정/통신 PMS (Pump Monitoring System) 개발(통신속도 56k bps 이상, e-Diagnostics Level 0~1)을 최종 목표로 추진되어 왔다. 첫 번째 주요실적은 진공배기시스템의 다중 상태변수 측정 및 평가 장치를 성공적으로 개발하였다. 본 장치는 현장에서 진공펌프의 배기속도를 3% 이내로 정밀하게 측정할 수 있는 소닉 노즐을 이용한 배기속도 측정 장치 및 기술을 성공적으로 개발 완료하였다. 그리고 측정 가능한 상태변수는 20종에 달하며 이들을 이용하여 진공펌프의 성능인자 15종과 특성치 9종을 종합적으로 평가할 수 있는 능력을 갖추었다. 두 번째 주요실적은 공정별 진공배기시스템의 자기진단 및 예지보수 기수 개발이다. 연구에서 개발된 적응형 인자모델을 이용한 상태진단 기술은 이미 학회 논문으로 소개되었으며 본 기법은 기존의 시계열 상태변수를 이용한 기존의 상태진단 기법보다 메모리 소요량을 100배로 줄였으며 그리고 연산양은 10% 이하로 줄인 획기적인 기법이라 할 수 있다. 세 번째 주요실적은 상태변수 측정, 통신, 제어 및 공정적응 기능 통합형(smart) PMS(pumper monitoring system) 개발이다. 본 장치는 CAN통신 기법을 새로이 채택하였으며 한 대의 PC로 64대의 단위 진공펌프들의 운전 상태변수를 실시간으로 수집할 수 있도록 하였다. 그리고 운전 중인 개별 진공펌프들의 운전 상태진단은 적응형 인자모델을 이용한 상태진단 기술을 응적용함으로써 매우 정확한 상태진단을 매 batch마다 수행할 수 있는 기능을 제공한다.

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Infrared Signature Analysis of the Aircraft Exhaust Plume with Radiation Database (복사 데이터베이스를 활용한 항공기 배기 플룸 IR 신호 해석)

  • Cho, Pyung Ki;Gu, Bonchan;Baek, Seung Wook;Kim, Won Cheol
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.44 no.7
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    • pp.568-575
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    • 2016
  • For the combat survivability, an infrared signature emitted from aircraft is needed to be predicted and analyzed. In this study, we studied the infrared signature from the exhaust plume from the viewpoint of Infrared(IR) detector. The Line-By-Line method using the radiation database is used for radiative property, and radiative intensity analysis is conducted along 1-D line of sight based on the radiative property. The numerical thermo-fluid field for the plume is conducted by ANSYS FLUENT, while setting the lines of sight having the different detection angle on the thermo-fluid field. We found the high IR signature on the line of sight passing through the locally high temperature region of the plume inside, and the strongest signature from the line of sight toward the nozzle surface. Based on this, it confirms the influence of the surface radiative emission on the infrared signature.

Investigation of the Radiative Heating from Aircraft Plume with Particles (입자에 의한 항공기 플룸의 열복사 가열에 관한 연구)

  • Go, Gun-Yung;Yi, Kyung-Joo;Lee, Sung-Nam;Kim, Won-Cheol;Baek, Seung-Wook;Kim, Man-Young
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.9
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    • pp.737-744
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    • 2012
  • The finite volume method for radiation is applied for the analysis of radiative base heating by SE and PE of the aircraft exhaust plume. The exhaust plume is considered as an absorbing, emitting, and scattering medium, while the base plane is assumed to be cold and black. The radiative properties of non-gray gases are obtained through the WSGGM, and the particle is modelled as spheres. The present method is validated by comparing the results with those of the backward Monte-Carlo method and then the radiative base heating characteristics are analyzed by changing such various parameters as particle concentration, temperature, and scattering phase function. The results show that the radiative heat flux coming into the base plane decreases with altitude and distance, but it increases as the particle temperature increases. The forward scattering of particles increases PE while it decreases SE.

Design of gas suspension absorber to improve desulfurization efficiency

  • Hwang, Woohyeon;Lee, Kyung-Ok
    • Journal of the Korea Society of Computer and Information
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    • v.25 no.2
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    • pp.189-195
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    • 2020
  • In this study, the inlet duct and guide vane of the gas floating absorption tower were redesigned to improve the desulfurization efficiency so that the exhaust gas can be uniformly introduced into the absorption tower. In order to reduce the sulfur oxide pollutants among the main sources of air pollutants in industrial boilers, the existing equipment is redesigned and solved. For this purpose, change the exhaust gas, the slurry and recycling the adsorbent to improve the removal efficiency of SOx component in the exhaust gas inside the gas floating absorption tower so as to uniformly contact. And the initial design value and CFD value for the pressure loss from the boiler outlet to the gas floating absorption tower outlet are verified. Also, the velocity distribution of the exhaust gas, the concentration distribution of the recycled adsorbent, the liquid slurry behavior, and the pressure loss were compared. The results confirmed that the desulfurization efficiency was improved because the pressure loss from the boiler outlet to the absorption tower outlet was reduced and the deflection of the exhaust gas was minimized.

Effect of Nozzle Hole Number on Fuel Spray and Emission Characteristics of High Pressure Diesel Injector (고압 디젤 인젝터 노즐 홀 수가 연료 분무 및 배기 특성에 미치는 영향)

  • Chon, Mun Soo
    • Journal of ILASS-Korea
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    • v.17 no.4
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    • pp.210-215
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    • 2012
  • This paper This paper presents effect of nozzle hole number on spray characteristics and engine performance. Experiments were conducted to measure spray penetration and SMD distributions using a spray visualization system and PDPA (phase Doppler particle analyzer) system. In addition, engine performance and emission characteristics were measured using a single cylinder engine and emssion measurement systems. Results showed that 8-hole-injector exhibits improved spray performances. Furthermore, soot emission was decreased with 8-hole-injector, compared to that of 6-hole-injector.

Furnace Performance Analysis Fired with Oil Using Atomizers (압축 공기 분사식 버너를 이용한 오일 연소시의 연소로 성능분석에 관한 연구)

  • 한규일
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.26 no.2
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    • pp.192-203
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    • 1990
  • 여러 가지 다른 형태의 노즐을 공기 선회식 버너와 공기의 선회가 없는 버너(CB-125 Burner)에 장치하여 공기 분사식으로 오일을 분사하여 연소로에서 연소시켰다. 연소로는 길이 3m에 약 1m 상(3) 의 연소공간을 가졌으며 상부에는 열전대를 장치하고 하부에는 물이 흐르는 관을 설치하여 열효율을 계산할 수 있게 설계하였다. 연소로 연돌부에는 CO 하(2), CO, O 하(2) 가스 분석기를 사용하여 과잉공기량과 고온계로 배기가스 온도를 측정하도록 하였다. 모든 측정치는 연소곡선과 효율곡선에 의하여 얻어진 상수를 이용하여 계산한 연소로 성능방정식에 의하여 평가하였다. 실험치에 의해 계산한 벽면 열손실량과 열전달 공식에 의해 산출한 열손실량을 비교 분석하여 측정치의 정확도를 추정하고 과잉공기의 효과도 검토하였다. 그 결과 본 연구에서 사용된 두 종류의 버너와 여러 형태의 노즐이 오일 연소시 열효율 면에서 큰 차이를 보이지 않고 있음을 알았다.

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