• Title/Summary/Keyword: 배관작업

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Causal Loop Diagram for the Relation Between Degree of Field Safety Management and Productivity Based on Effectiveness Metrics : Focusing on Plumbing work in Mega Project (작업효율 지표 기반 안전관리행위 - 생산성 인과 모델 구축 - 메가 프로젝트 배관공사 중심으로 -)

  • Chae, Yeon;Park, Moonseo;Cho, Jongwoo;Lee, Jinsol;Joo, Seonu;Hong, Yeongmin
    • Korean Journal of Construction Engineering and Management
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    • v.22 no.2
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    • pp.12-20
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    • 2021
  • Unsafe working environments slow down working speed in that it takes a lot of time to respond in case of an accident, greatly reducing the productivity of construction work. Therefore, proper safety management that does not impede the productivity of construction works is a very important factor for successful construction project. However especially in mega project, the mutual effects of safety management and productivity are complex. Therefore, this study establishes a causal model between safety management and productivity influencing factors based on effectiveness metrics, and analyzes the effect of increased site congestion due to excessive personnel input, irregular safety measures and inefficient change of work schedules. The result of this study, is expected to contribute to enhancing the competitiveness of the construction industry as the basis for establishing a safety management plan that can secure appropriate productivity.

A Study on the Selection of Target Ship for the Protection of Submarine Power Cable (해저 동력케이블 보호를 위한 대상 선박 선정에 관한 연구)

  • Lee, Yun-sok;Kim, Seungyeon;Yu, Yungung;Yun, Gwi-ho
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.24 no.6
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    • pp.662-669
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    • 2018
  • Recently, the installation of submarine power cables is under consideration due to the increase of electric power usage and the development of the offshore wind farm in island areas, including Jeju. In order to protect power cables installed on the seabed, it is necessary to calculate the burial depth based on the characteristics of anchoring, dragging and fishing, etc. However, there is no design standard related to the size of target ships to protect the cables in Korea. In this study, we analyzed the design standards for the protection of domestic submarine pipelines similar to submarine cables, and developed the risk matrix based on the classification by emergency anchoring considering the installation environment, then designed the size of target ships according to the cumulative function scale by ship size sailing through the sea concerned. Also, we linked marine accident conditions, such as anchoring, dragging, etc. and the environmental conditions such as current, sea-area depth of installation etc. to the criteria of the protection of submarine cable, and examined the size of specific target ships by dividing the operating environment of ships into harbor, coastal and short sea. To confirm the adequacy and availability of the size of target ships, we verified this result by applying to No. 3 submarine power cables, which is to be installed in the section from Wando to Jeju Island. This result is expected to influence in the development of a protection system for submarine cables and pipelines as well as the selection of anchor weight according to the determination of burial depth.

A Survey on the Status of Noisy Working Environment in Manufacturing Industries (제조업 산업장의 소음 작업환경 실태에 관한 조사 연구)

  • Kim, Joon-Youn;Kim, Byung-Soo;Lee, Chae-Un;Jun, Jin-Ho;Lee, Jong-Tae;Kim, Jin-Ok
    • Journal of Preventive Medicine and Public Health
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    • v.19 no.1 s.19
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    • pp.16-30
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    • 1986
  • In order to prepare the fundamental data for the improvement of noisy working environments and the effective hearing conservation program on workers exposed to industrial noise, the authors surveyed the working processes and evaluated the noise levels on 56 manufacturing industries in Pusan area from April to July in 1985. The results were summarized as follows : 1. The noise level was the highest in shipbuilding and repairing(95.6 dBA), and followed by steel rolling(94.0 dBA), manufacture of motor vehicles(93.1 dBA), manufacture of fishing nets(92.9 dBA), manufacture of testiles(92.5 dBA), iron and steel foundries(89.3 dBA), manufacture of metal products(89.1 dBA), preserving and processing of marine foods(87.0 dBA), manufacture of rubber products(85.3 dBA), manufacture of plywood(84.9 dBA) and manufacture of paints(84.5 dBA). 2. Among fifty surveyed working processes, the noise level of twenty-one processes (42%) exceeded the threshold limit value for 8 hours per day. 3. As the allowable exposure times by governmental threshold limit values to industrial noise level(dBA), cocking of shipbuilding and repairing and plating(CGL) of steel rolling were the shortest(30 minutes), and followed by assembling(rivet) of manufacture of motor vehicles(1 hour) weaving of manufacture of textiles and shot, machine, pipe laying of shipbuilding and repairing(2 hours). 4. By the result of octave band analysis on noisy working processes in excess of 90 dBA, the sound level was the highest at 2,000 Hz or 4,000 Hz. 5. It was recognized that the measurement of overall sound pressure level was also effective as octave band analysis in evaluating the industrial noise.

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Study on Flow Characteristics and Discharge Coefficient of Safety Valve for LNG/LNG-FPSO Ships (LNG / LNG-FPSO 선박용 안전밸브의 유동특성 및 유출계수에 관한 연구)

  • Kim, Sung-Jin;Jung, Sung-Yuen;Kim, Dang-Ju;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.5
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    • pp.487-494
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    • 2011
  • The safety valve used in LNG/LNG-FPSO ships plays an important role in maintaining a fixed level of pressure by emitting LNG gas out of the pipes in the LNG piping system. The discharge coefficient is regarded as the most important factor in the valve performance. To satisfy the ship's classification, the discharge coefficient of the safety valve must usually be over 0.8. Despite the importance of understanding the flow phenomena inside the safety valve, the valve design is usually based on experience and experiments. We carried out a computational fluid dynamics (CFD) investigation using the ANSYS-CFX software. We observed the flow phenomena inside the valve and measured the discharge coefficients according to changes in the valve lift, which is the distance between the exit of the nozzle and the lower part of the disc plate. We verified our CFD results for the discharge coefficients using available experimental data.

Critical Design of Kerosene Filling System for KSLV-II Launch Complex (한국형발사체 발사대시스템 연료공급설비 상세설계)

  • Yeo, Inseok;Kang, Sunil;An, Jaechel;Lee, Jaejun;Seo, Jongweon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.21 no.3
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    • pp.76-83
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    • 2017
  • Korea Aerospace Research Institute(KARI) has been developing a new launch vehicle Korea Space Launch Vehicle-II(KSLV-II) with their own technology. Thus, it is required a new launch complex that corresponds to a new propulsion system of launch vehicle. Because widely changing of KSLV-II comparing with KSLV-I such as thrust of engine system, composition of vehicle staging, pneumo-hydraulic scheme of propulsion system, it is important to establishing appropriate ground support equipments for fuel(kerosene) filling. In this critical design process, specific supply line and specification of components are designed and the concept of kerosene filling is determined based on results of preliminary design. Also, plans of supply operation and prerequisite are established and operation algorithms are formed.

Vacuum Safety

  • Ju, Jang-Heon
    • Vacuum Magazine
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    • v.2 no.2
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    • pp.49-58
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    • 2015
  • 진공 배기 시스템에 위험한 환경을 초래할 수 있는 모든 가능성을 찾아 낼 수는 없지만 누적된 현장 경험과 연구 결과에 맞추어 최대한 필요한 안전 조치들을 취해야 한다. 진공 배기 시스템이나 그 구성품들에 대한 심각한 파손을 유발하는 공통적인 요인들은 발화성 물질의 점화나 진공 배기 시스템의 배기구 막힘에 의해 발생한다. 따라서, 진공 펌프와 진공 시스템의 안전한 가동과 사용을 위해서는 다음과 같은 것들을 반드시 준수하여야 한다. ${\blacksquare}$ 발화성, 폭발성 공정 물질을 사용하는 진공 배기 시스템은 정규 유지 보수 작업(PM) 후 첫 번째 배기 과정은 매우 천천히 진행하여 진공 배기 시스템 내부에 급격한 난류가 형성되지 않도록 해 주어야 한다. ${\blacksquare}$ 진공 배기 시스템 내에서 발화성 물질들의 농도가 발화 영역(flammable zone, potentially explosive atmosphere)에 들어가지 않도록 하여야 한다. 이를 위해서는 불활성 가스를 이용하여 진공 펌프와 진공 배기 시스템의 가동 예상 조건이나 고장 환경하에서 안전한 농도 이하로 희석시켜야 한다. ${\blacksquare}$ 진공 펌프와 진공 배기 시스템에 장착되어 사용되는 밸브 등의 기계적 부품들이나 공정에 사용되는 물질과 공정 부산물들(by-products)로 인하여 배관, 필터 배기구 등이 막히지 않도록 하여야 한다. ${\blacksquare}$ 공정에 사용되는 물질들, 특히 산소($O_2$), 오존 ($O_3$) 등의 산화제 농도가 높을 때는 오일 회전 배인 진공 펌프(Oil rotary vane vacuum pump)에 미네랄(mineral) 오일을 사용하지 말아야 하며, PFPE(Perfluoropolyether) 오일을 사용하여야 한다. 시판되는 진공 펌프 오일 중 비발화성(non-flammable)으로 표기된 오일이라고 하더라도 산화제(oxidant)의 농도가 체적비로 30 % 넘는 공정 환경에는 사용하지 말아야 한다. ${\blacksquare}$ 진공 펌프와 진공 배기 시스템에 의해 배기되는 물질들이 물($H_2O$)과 격렬하게 반응하는 경우는 물이 아닌 다른 냉각제를 사용하여야 한다. ${\blacksquare}$ 안전하지 않다고 판단되는 상황에서는 해당 전문가의 조언이나 해당 전문가의 직접적인 현장 도움을 통해 문제를 해결하여야 한다.

Flow Rate Control System Design for the Industrial Valve (산업용 밸브의 유량제어 시스템 설계)

  • Choi, Jeongju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.387-392
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    • 2020
  • This paper proposes a flow-rate control system for industrial valves. Industrial valves are used in piping systems to control the flow rate and pressure. In general, valves used in pipelines are classified into globe valves, butterfly valves, and ball valves according to the shape. Motor, hydraulic, and pneumatic systems are used for operating valves. The flow meter should measure the flow rate when configuring the flow-rate control system. On the other hand, because the flow rate of the valve can be expressed by flow coefficient, a control scheme is proposed using the pressure deviation, which measures at the front and rear of the valve. The transfer function for the valve, according to the control input, was estimated using the signal compression method. Based on the induced transfer function, the disturbance observer was designed to improve the command following the performance of the valve stem. The performance of the proposed control method is compared with the flow-rate control result using the flow meter used.

Qualitative Hazard Analysis for a Batch Radical Reaction Process using HAZOP Method (HAZOP 기법을 이용한 회분식 라디칼 반응 공정에 대한 정성적 위험성 평가 방법 연구)

  • Park, KyungMin;Lee, DongKyu;Lee, JoonMan;Ahn, WonSool
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.2
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    • pp.385-393
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    • 2019
  • Potential fire, explosion and safety hazards exist in medium- or small-scale chemical plants using radical batch reaction processes due to the various conditions of materials, works or products. To minimize the potential damage, a study was conducted on qualitative hazard analysis using the HAZOP technique, which is a typical method for a qualitative risk assessment and analysis of the potential risks encountered in these chemical plants. For this purpose, a domestic chemical plant, which produces the acrylic resin by a radical batch reaction process, was selected and a risk assessment and analysis according to the procedure of HAZOP method was performed for the process. As the result of the study, to prevent the hazard, the input of inert gas and the installation of a pressure gauge were indispensable. In addition, the initiator and monomer should also be separated, and inhibiting substances and equipment are also necessary to prevent a runaway reaction.

Automatic Recognition of Symbol Objects in P&IDs using Artificial Intelligence (인공지능 기반 플랜트 도면 내 심볼 객체 자동화 검출)

  • Shin, Ho-Jin;Jeon, Eun-Mi;Kwon, Do-kyung;Kwon, Jun-Seok;Lee, Chul-Jin
    • Plant Journal
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    • v.17 no.3
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    • pp.37-41
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    • 2021
  • P&ID((Piping and Instrument Diagram) is a key drawing in the engineering industry because it contains information about the units and instrumentation of the plant. Until now, simple repetitive tasks like listing symbols in P&ID drawings have been done manually, consuming lots of time and manpower. Currently, a deep learning model based on CNN(Convolutional Neural Network) is studied for drawing object detection, but the detection time is about 30 minutes and the accuracy is about 90%, indicating performance that is not sufficient to be implemented in the real word. In this study, the detection of symbols in a drawing is performed using 1-stage object detection algorithms that process both region proposal and detection. Specifically, build the training data using the image labeling tool, and show the results of recognizing the symbol in the drawing which are trained in the deep learning model.

Feasibility Analysis of Exploring Underground Utilities Using Muon (뮤온 입자를 활용한 지하매설물 탐사 가능성 분석)

  • Seo, Seunghwan;Chung, Moonkyung;Kwak, Kiseok;Kang, Jae Mo
    • Journal of the Korean Geotechnical Society
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    • v.38 no.11
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    • pp.137-147
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    • 2022
  • Various geophysical exploration methods are used to determine the exact location of underground utilities, and many studies have been performed to improve the accuracy. This study analyzed the feasibility of exploring underground utilities through a new exploration method using cosmic ray muon. A prototype of a portable muon detector was manufactured by combining a scintillator and a silicon photomultiplier. Further, a calibration operation was performed on the muon count rate. The ground thickness of the ground model was measured using the muon detector prototype, where the value could be estimated with an error of about 3%, close to the actual. In addition, the theoretical basis for tomography analysis technology was analyzed to utilize the muon detector for exploring underground utilities, and a zenith angle correction method was presented. This study revealed that the technology of exploration using muon can analyze density with high resolution and will be used for exploring underground utilities.